this is not good, I think my gearbox is dead...
- scheckaet
- KDXRider.net
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Ok managed to get it off:
All of the above is the result I believe of this mysterious part, problem is I have no idea where it came from!
All of the above is the result I believe of this mysterious part, problem is I have no idea where it came from!
02 KX 200 hybrid: RB head and carb
Sold ☹ DRZ 400 SM
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newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
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Sold ☹ DRZ 400 SM
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bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
- m0rie
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- scheckaet
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Describe "full inspection" like split the case??? Cuz i believe you're right
02 KX 200 hybrid: RB head and carb
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
- m0rie
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Gotta find out where the mystery piece came from. I'd start with removing everything on that side of the engine...
1989 KDX 200
2007 TTR-50E
2007 TTR-50E
- Indawoods
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Is that part of the KIPS?
*** Administrator //***
****'95 KDX 200/****
"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
****'95 KDX 200/****
"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
- Indawoods
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Bottom of the shaft that goes into the actuator?
*** Administrator //***
****'95 KDX 200/****
"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
****'95 KDX 200/****
"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
- motorider200
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- motorider200
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- scheckaet
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No such luck, the kips, the water pump, the kick start, I even checked the casings, all looks fine
I can't match that round part to anything.
I can't match that round part to anything.
02 KX 200 hybrid: RB head and carb
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
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I suspect a certain ktm rider ( you know who I'm talking about, the guy who we ride with that is always looking for ways to leave us in his dust) dropped that part in your gear box while you were relieving yourself at the trailside. But seriously I do feel bad for your misfortune and hope you get it figured out and corrected soon.
- skipro3
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Now that is going to cost ya. Seeing how the last thing you dinked with was the KIPS, it's logical that it's off of that somewhere. You need to disassemble anyway so pay careful attention and see if you might not need to split the cases if you can find what broke and can recover ALL the parts.
Jerry
I'd rather be a smartass like carvr, than a dumbass like.... well, you fill in the blank!
I'd rather be a smartass like carvr, than a dumbass like.... well, you fill in the blank!
- kawagumby
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As we go deeper into the mystery.....
1. The currently visible shift drum operating plate has six protruding knobs about that shape... are they all OK? Probably so, eh?
2. That shift drum operating plate has a bolt that holds it to the internal shift drum itself. That bolt is located at the center of the shift drum operating plate just below the crankshaft. You should be able to unbolt and remove that plate. There is a dowel/pin that locks that operating plate together with the shift drum.
See if that pin is intact. The pin in your picture doesn't look like that pin, but it could be.
Let us know how you progress....good luck l
1. The currently visible shift drum operating plate has six protruding knobs about that shape... are they all OK? Probably so, eh?
2. That shift drum operating plate has a bolt that holds it to the internal shift drum itself. That bolt is located at the center of the shift drum operating plate just below the crankshaft. You should be able to unbolt and remove that plate. There is a dowel/pin that locks that operating plate together with the shift drum.
See if that pin is intact. The pin in your picture doesn't look like that pin, but it could be.
Let us know how you progress....good luck l
1994 KDX200, Beta 200rr, yz125, yz250, kx100 modded for adult, gasgas contact 250.
- scheckaet
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I stared at the manual for awhile and found this hole that's not in the manual. I found other differences between my manual and my bike, so maybe this hole is supposed to be there. Anybody can confirm?
The only thing that looks remotely similar to the mysterious part would be a piece of shift rod
Soooo, everything checks out on the outside (set aside the broken bits). Obviously the problem goes deeper cuz when I try to shift (with a socket on the shaft) it gets stuck in between gears, if I rotate the shaft back and forth, it shifts and stays on. So maybe there's more broken pieces inside the case bummer
I've gone as far as I can on my own, now trip to the mecanic to split the case Any idea how much $$$$$ I'm in for?
The only thing that looks remotely similar to the mysterious part would be a piece of shift rod
Soooo, everything checks out on the outside (set aside the broken bits). Obviously the problem goes deeper cuz when I try to shift (with a socket on the shaft) it gets stuck in between gears, if I rotate the shaft back and forth, it shifts and stays on. So maybe there's more broken pieces inside the case bummer
I've gone as far as I can on my own, now trip to the mecanic to split the case Any idea how much $$$$$ I'm in for?
02 KX 200 hybrid: RB head and carb
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
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Could it be this part?
http://kdxrider.net/forums/modules.php? ... _photo.php
http://kdxrider.net/forums/modules.php? ... _photo.php
- Indawoods
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That's a pretty good guess!
*** Administrator //***
****'95 KDX 200/****
"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
****'95 KDX 200/****
"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
- scheckaet
- KDXRider.net
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Afraid not, I already checked
02 KX 200 hybrid: RB head and carb
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
- 80elkster
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That is the part I was thinking!!! Since that part is threaded it could vibrate and come unscrewed. Take a look and verify that part is there or missing. Take a picture of the entire right hand engine side so that we can all have a look for that part.
06 DR650 Farkled
91 WR250 2T
00 300EXC (Sold)
79 XS850 (Sold)
79 CR250 (Sold)
78 IT400 (Stolen)
75 G5 100 Kawi (Gave it away)
73 F7 175 Kawi (Sold)
70 175 Brigestone (Recycled)
05 KDX200(Son's)
93 KDX200
75 KT250 Trials
250 Quads
Just glad to be ridin!
91 WR250 2T
00 300EXC (Sold)
79 XS850 (Sold)
79 CR250 (Sold)
78 IT400 (Stolen)
75 G5 100 Kawi (Gave it away)
73 F7 175 Kawi (Sold)
70 175 Brigestone (Recycled)
05 KDX200(Son's)
93 KDX200
75 KT250 Trials
250 Quads
Just glad to be ridin!
- scheckaet
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I found this lower engine shipped for $530
http://cgi.ebay.com/ebaymotors/ws/eBayI ... :IT&ih=005
Is this a decent price for an 03 model?
http://cgi.ebay.com/ebaymotors/ws/eBayI ... :IT&ih=005
Is this a decent price for an 03 model?
02 KX 200 hybrid: RB head and carb
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156
Sold ☹ DRZ 400 SM
bike build: http://www.kdxrider.net/forums/viewtopi ... ike+stable
bike profile http://www.kdxrider.net/forums/viewtopi ... 0709#30709
newb info: http://www.kdxrider.net/forums/viewtopi ... 57#p117919
jetting guide: http://www.kdxrider.net/forums/viewtopi ... 105&t=1156