Any suggestions?
I'm riding a KX125 frame with a Blaster motor in it and I find the clutch pull pretty stiff. I've got a new cable coming, but I seem to recall some people using a different clutch perch with an easier ratio.
Any remember those? So many hydro clutches out now, i've gotten spoiled. My forearm is aching!
Clutch perch
- Chuck78
- Gold Member
- Posts: 1176
- Joined: 06:20 pm Nov 30 2016
- Country: USA
- Location: Columbus, OH
Re: Clutch perch
Hydraulic clutches don't give you any real benefit that a good lever doesn't give you, it's all about leverage ratios whether it's an actual mechanical lever or whether it's a hydraulic cylinder leverage ratio versus slave cylinder.karlgp wrote: 07:20 pm Jun 23 2025 Any suggestions?
I'm riding a KX125 frame with a Blaster motor in it and I find the clutch pull pretty stiff. I've got a new cable coming, but I seem to recall some people using a different clutch perch with an easier ratio.
Any remember those? So many hydro clutches out now, i've gotten spoiled. My forearm is aching!
The only benefit you get over a premium Motion Pro T3 Slidelight clutch cable (use CRF250X 2007 for the KDX application) is that cables don't automatically compensate for hot clutch swell the way hydraulic cylinders do. I simply adjust my cable when the bike is up to operating temperature during/after riding, and don't bother adjusting it with the engine cold.
I'm running Flo levers, they might be slightly easier leverage ratio than stock, but I have another one on the shelf that has two cable mounting pull points so obviously one will have a longer handlebar perch lever travel with less (engine side) clutch travel, which will make your lever feel a lot easier. The other cable mounting point will be closer to stock where you have a shorter stroke required during clutch release/engagement, but more force required at the perch.
AS3 or ASV or a Chinese generic I have, one of the three had two different attachment points for the handlebar end of the clutch cable so you can change the leverage. Sorry I don't have a better answer for you.
On the KDX engine, people previously have just cut and lengthened the clutch release arm on the engine / gearbox / clutch case where the cable attaches, adding about 7mm or so of metal to it and welding it back together after cutting it in the middle.
'97 KDX220R - purple/green! - KLX forks, Lectron, FMF, Tubliss
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron Pro, Tubliss
'77 Suzuki PE250 & '83 Suzuki PE175 Full Floater - restomod projects
'77 Suzuki GS750-844cc, '77 GS400/489cc & '77 GS550/740cc projects
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swaps
'88 Toyota 4x4 pickup
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron Pro, Tubliss
'77 Suzuki PE250 & '83 Suzuki PE175 Full Floater - restomod projects
'77 Suzuki GS750-844cc, '77 GS400/489cc & '77 GS550/740cc projects
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swaps
'88 Toyota 4x4 pickup
-
- Member
- Posts: 557
- Joined: 07:51 am Dec 28 2017
- Country: thailand
- Location: Thailand
Re: Clutch perch
Remember Molly grease on the pivot points, don't use ordinary grease
1999 KDX220SR (KDX220-B5)
-
- Member
- Posts: 4
- Joined: 06:29 pm Feb 05 2025
- Country: United States
Re: Clutch perch
Thanks for the info
I'm going to go with this one
https://www.motosport.com/pro-taper-pro ... -X001-Y001
It'll sure be better than what I got!
I'm going to go with this one
https://www.motosport.com/pro-taper-pro ... -X001-Y001
It'll sure be better than what I got!