Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
			
		
		
			
				
																			
								motogoalie1 							 
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								by motogoalie1   »  05:40 pm Feb 26 2017 
			
			
			
			
			
			Well, the pins pretty much welded themselves to my caliper and its fuxd.  
Ive sourced a 1995 KX500 caliper shell and I'm PRETTY sure it will fit.  Anyone know for sure?  I know this caliper was ubiquitous to a bunch of bikes over the early 90s...I think the entire MX line and some street bikes in the late 90s.
Here's to using antisieze on critical assembly bolts and a TORQUE wrench. 
 
			
			
									
						
										
						 
		 
				
		
		 
	 
				
		
		
			
				
								KDXGarage 							 
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								by KDXGarage   »  01:48 am Feb 27 2017 
			
			
			
			
			
			Did you use anti-seize and a torque wrench? 
 
Have you tried penetrating oil?
			
			
									
						
										
						 
		 
				
		
		 
	 
				
		
		
			
				
								Tyl3r 							 
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								by Tyl3r   »  08:03 am Feb 27 2017 
			
			
			
			
			
			For a direct fit, the H Series kdx rear caliper is shared with these year/models (doesn't look like a 95 KX500 is the same): 
  
1989 KX125-G1 KX125 REAR BRAKE 
1989 KX250-G1 KX250 REAR BRAKE 
1989 KX500-E1 KX500 REAR CALIPER 
1990 KX125-H1 KX125 REAR CALIPER 
1990 KX250-H1 KX250 REAR CALIPER 
1990 KX500-E2 KX500 REAR CALIPER 
1991 KDX250-D1 KDX250 REAR BRAKE 
1991 KX125-H2 KX125 REAR CALIPER 
1991 KX250-H2 KX250 REAR CALIPER 
1991 KX500-E3 KX500 REAR CALIPER 
1992 KDX250-D2 KDX250 REAR BRAKE 
1992 KX125-J1 KX125 REAR CALIPER 
1992 KX250-J1 KX250 REAR CALIPER 
1992 KX500-E4 KX500 REAR BRAKE (KX500-E4-E5-E6-E7) 
1993 KDX250-D3 KDX250 REAR BRAKE 
1993 KX125-J2 KX125 REAR CALIPER 
1993 KX250-J2 KX250 REAR CALIPER 
1993 KX500-E5 KX500 REAR BRAKE (KX500-E4-E5-E6-E7) 
1994 KDX250-D4 KDX250 REAR BRAKE 
1995 KDX200-H1 KDX200 REAR BRAKE 
1996 KDX200-H2 KDX200 REAR BRAKE 
1997 KDX200-H3 KDX200 REAR BRAKE 
1997 KDX220-A4 KDX220R REAR BRAKE 
1998 KDX200-H4 KDX200 REAR BRAKE 
1998 KDX220-A5 KDX220R REAR BRAKE 
1999 KDX200-H5 KDX200 REAR BRAKE 
1999 KDX220-A6 KDX220R REAR BRAKE 
2000 KDX200-H6 KDX200 REAR BRAKE 
2000 KDX220-A7 KDX220R REAR BRAKE 
2001 KDX200-H7 KDX200 REAR BRAKE 
2001 KDX220-A8 KDX220R REAR BRAKE 
2002 KDX200-H8 KDX200 REAR BRAKE 
2002 KDX220-A9 KDX220R REAR BRAKE 
2003 KDX200-H9 KDX200 REAR BRAKE
			
			
									
						
							05 KX220 Hybrid all decked out
			
						 
		 
				
		
		 
	 
				
		
		
			
				
								bufftester 							 
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								by bufftester   »  03:29 pm Feb 27 2017 
			
			
			
			
			
			Jason wrote: Did you use anti-seize and a torque wrench? 
 
Have you tried penetrating oil?
+1 and heat.  Had a stuck pin on my 95 RMX250 and used oil and heat to work it loose, cheaper than buying a new caliper if it works, and if it doesn't not much lost.
 
			
			
									
						
										
						 
		 
				
		
		 
	 
				
		
		
			
				
																			
								motogoalie1 							 
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								by motogoalie1   »  08:02 pm Feb 27 2017 
			
			
			
			
			
			Tried everything.  It's smoked.  I'm going to have to cut it out and drill it out.  Its  a mess. 
 
Too bad on the KX 500 sourcing then.  There's nothing out there other than beat to **** fleabay junk wildly overpriced. 
 
Im going to bring that KX5 caliper in the house and see what I need to do to make it work.
			
			
									
						
										
						 
		 
				
		
		 
	 
				
		
		
			
				
								KDXGarage 							 
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								by KDXGarage   »  08:54 pm Feb 27 2017 
			
			
			
			
			
			Even though the part number is not the same, it might work. It may merely have a different sized piston. Check it out.
			
			
									
						
										
						 
		 
				
		
		 
	 
				
		
		
			
				
																			
								motogoalie1 							 
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								by motogoalie1   »  01:54 pm Mar 19 2017 
			
			
			
			
			
			Deal fell through.  Still stuck for a solution.
			
			
									
						
										
						 
		 
				
		
		 
	 
				
		
		
			
				
								KDXGarage 							 
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								by KDXGarage   »  10:38 pm Mar 19 2017 
			
			
			
			
			
			get em out or get another one