What is this broken internal piece? 1991 200
-
- Member
- Posts: 4
- Joined: 07:18 pm Sep 10 2023
- Country: US
What is this broken internal piece? 1991 200
A few months ago I went up a steep hill on my 1991 kdx200, the bike came back down and hit the ground pretty hard on its backside. When I got back on the bike was locked up for a sec, I kicked the kickstarter a few times and it eventually went loose and the bike started, but the clutch was locked up. Opened up the bike on the clutch side and found this piece laying on the case. I wasn’t able to find where it went so I went and put it all back together and it rode and ran fine for the remainder of the season. I’m doing a water pump rebuild and putting new bearings in, so I have the motor opened up again, I’m unable to locate where it belongs even after removing the clutch and kickstarter gear. Any help is appreciated, thank you.
- Attachments
-
- IMG_7735.jpg (3.47 MiB) Viewed 888 times
-
- IMG_7736.jpg (3.37 MiB) Viewed 888 times
-
- IMG_7737.jpg (3.55 MiB) Viewed 888 times
-
- IMG_7738.jpg (2.81 MiB) Viewed 888 times
-
- IMG_7739.jpg (2.8 MiB) Viewed 888 times
- bufftester
- Platinum Member
- Posts: 3545
- Joined: 06:03 pm Oct 31 2012
- Country: USA
- Location: University Place, WA
- Contact:
Re: What is this broken internal piece? 1991 200
Ahh, the elusive and highly sought KIPS Actuator Pin! This is normally broken off during maintenance as the bolt that attaches the actuator to the shaft is left hand threaded. When it came off it likely lodged itself in the clutch basket somewhere until it came loose. Be sure to thoroughly inspect the bottom end. I would bet you saw a bunch of sparklies in your oil when you drained it.
For reference, it is part of Kawasaki p/n 13236-1260, LEVER-COMP,GOVERNOR and is attached to 13234-1101, SHAFT-COMP,GOVERNOR and can be found in the parts diagrams under Engine Covers.
For reference, it is part of Kawasaki p/n 13236-1260, LEVER-COMP,GOVERNOR and is attached to 13234-1101, SHAFT-COMP,GOVERNOR and can be found in the parts diagrams under Engine Covers.
- SS109
- KDXRider.net
- Posts: 6081
- Joined: 05:11 am Aug 23 2009
- Country: USA
- Location: Tucson, AZ, USA
- Contact:
Re: What is this broken internal piece? 1991 200
Yup, KIPS pin.
Youtube Channel: WildAzzRacing
AZ State Parks & Trails OHV Ambassador - Trail Riders of Southern AZ
Current KDX: '98 KDX220
Old KDX: '90 KDX200 -White/Blue
'11 GasGas EC250R
AZ State Parks & Trails OHV Ambassador - Trail Riders of Southern AZ
Current KDX: '98 KDX220
Old KDX: '90 KDX200 -White/Blue
'11 GasGas EC250R
-
- Member
- Posts: 4
- Joined: 07:18 pm Sep 10 2023
- Country: US
Re: What is this broken internal piece? 1991 200
This is awesome and a great help, thank you for your help.bufftester wrote: 04:33 pm Nov 20 2024 Ahh, the elusive and highly sought KIPS Actuator Pin! This is normally broken off during maintenance as the bolt that attaches the actuator to the shaft is left hand threaded. When it came off it likely lodged itself in the clutch basket somewhere until it came loose. Be sure to thoroughly inspect the bottom end. I would bet you saw a bunch of sparklies in your oil when you drained it.
For reference, it is part of Kawasaki p/n 13236-1260, LEVER-COMP,GOVERNOR and is attached to 13234-1101, SHAFT-COMP,GOVERNOR and can be found in the parts diagrams under Engine Covers.
Capture.JPG
- billie_morini
- Gold Member
- Posts: 568
- Joined: 04:31 pm Aug 02 2020
- Country: Central Coast California
Re: What is this broken internal piece? 1991 200
concur with white91. bufftester provided awesome and useful info. Quickly, too. Also doesn't hurt to also have component concurrence from SS109.