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Tore her down tonight...Here is what I found!
Posted: 08:55 am May 24 2014
by Gotanubike
They were the cheapest and best looking knobies in my royaldistributing.com catalog. I figured what the heck at $57.99 per tire, but I've heard of people picking them up as cheap at $39.99 new.
Here's a look at it installed on the bike. And new chain. Tires are a bitch to install using screwdrivers! But I didnt want to wait until Tuesday to borrow tire spoons :)

Tore her down tonight...Here is what I found!
Posted: 01:57 pm May 24 2014
by scheckaet
Gotanubike wrote:Yup and if you have an E series struggling with stripping powervalves, I have a surprise for you guys in a couple weeks.
I have been in contact with Brock from BDK race engineering and he is going to put together and bushing adapter kit for for the KMX200 valves they machine and sell which are zinc anodized steel and never strip. If it works, he will put up a special listing for 89-94 kdx200 left powervalve kit.
Keep your eyes peeled in a couple weeks I will post a picture tutorial.
If this works out and is not too expensive, i'd think the e series would become a lot more attractive as project bike
Keep us posted.
Tore her down tonight...Here is what I found!
Posted: 02:21 pm May 24 2014
by Gotanubike
He estimated the bushings to be around 10 euros. So with the valves being 39 euros, probably 49 euros or $65($72CAD) roughly for the left powervalve + bushings/spacer collars
Re: Tore her down tonight...Here is what I found!
Posted: 02:31 pm May 24 2014
by KDXGarage
Thanks for looking into that.
Tore her down tonight...Here is what I found!
Posted: 03:25 pm May 24 2014
by diymirage
Gotanubike wrote:He estimated the bushings to be around 10 euros. So with the valves being 39 euros, probably 49 euros or $65($72CAD) roughly for the left powervalve + bushings/spacer collars
plus $75 shipping
Tore her down tonight...Here is what I found!
Posted: 04:04 pm May 24 2014
by KDXGarage
diymirage wrote:plus $75 shipping
It is times like these that I am thankful to have help for my 1994 KDX200, in the way of parts bikes - 1991, 1992 and 1994 KDX200's.

Tore her down tonight...Here is what I found!
Posted: 10:11 am May 25 2014
by Gotanubike
You so could have sold me a shock then...son of a
Jk I am good to go
Re: Tore her down tonight...Here is what I found!
Posted: 03:08 pm May 25 2014
by newbbewb
i put a set of those on my klr250. the bike still sucked. kenda makes a decent tire though
Tore her down tonight...Here is what I found!
Posted: 12:24 pm Jun 24 2014
by Gotanubike
Tore her down tonight...Here is what I found!
Posted: 01:50 pm Jun 24 2014
by scheckaet
what the hell happened? seizure? wrong size piston?
sorry to see that man.
Re: Tore her down tonight...Here is what I found!
Posted: 02:55 pm Jun 24 2014
by Julien D
Might not be so bad. Scotchbrite the cylinder and see how it looks, and check the piston to cylinder clearance and ring end gap.
Tore her down tonight...Here is what I found!
Posted: 04:15 pm Jun 24 2014
by Gotanubike
No seizure. It runs great, I already had the bike half taken apart so I figured why not check the plating.
It is stock bore according to the seller and the receipt. Piston is wiseco, but I heard the piston-to-cylinder clearance is slightly larger on them because they are forged and expand when they get hot
It almost looks like 4 corners seizure but no air leaks and is actually running rich jets atm...
I'm gonna give it a pass. It just looks like the cross hatching wearing down, but wonder why it is wearing down so harshly in some spots. Or the opposite, and those dark strips are where the rings are not contacting the cylinder wall? Possibly some raised areas around the porting that ate the rings.
Tore her down tonight...Here is what I found!
Posted: 07:05 pm Jun 24 2014
by scheckaet
are you gonna run it like that?
Something is not right, looks like the plating is gone in some spots. or is it piston aluminium deposit?
Could it be too much side to side and up and down play in the crank?
just wondering.
Tore her down tonight...Here is what I found!
Posted: 07:15 pm Jun 24 2014
by Gotanubike
Looks to me more like there is some compression bypass underneath the rings??
The plating was there before I installed it.
There is a bit of side to side play in the piston rod. No up and down, I took note of that when installing the new piston.
Tore her down tonight...Here is what I found!
Posted: 09:14 pm Jun 24 2014
by Gotanubike
Tried a once over with some scotch brite and 2 stroke oil. The diamond honing is still there. I guess it's just the rings setting in. Can't feel any scrape or scuff with my fingernail

Tore her down tonight...Here is what I found!
Posted: 07:28 pm Jun 25 2014
by adam728
Run it.
I have no explanation, but every replated cylinder I've ran shows marks like that around 2-4 hours of run time. Thumpertalk is full of panic'd posts of people seeing the same thing.
Oh yea, and Trekmaster rear, decent tire. Great tire for the price.
Trekmaster front?
My last front tire that I loved was a Kenda Southwick II. DOT approved as well, I have no idea how. Straight up sand tire that was predictable on everything and lived a long and happy life.
Re: Tore her down tonight...Here is what I found!
Posted: 12:53 pm Jun 26 2014
by fuzzy
Looks like no marks on the pistons at all so I'd ditto what Adam said. Curious, what breakin method did you use, and what breakin method are all of these peeps on TTalk using? Slow or Fast? I break in all my (bike) engines hard. In a kart on a track, I used to be able to feel the ring seat.
Tore her down tonight...Here is what I found!
Posted: 12:58 pm Jun 26 2014
by Gotanubike
I ride my bike pretty hard but maybe it needs a slightly longer warm-up period because of the aluminum forged piston
Re: Tore her down tonight...Here is what I found!
Posted: 11:02 am Jul 04 2014
by Jaguar
It will break-in faster if you don't use synthetic oil till the rings fully seat.
I once threw away a Kenda rear knobby because it was way too slick on hard ground, dangerously so.
I don't remember which model it was.
Tore her down tonight...Here is what I found!
Posted: 01:57 pm Jul 04 2014
by Gotanubike
The Kenda trakmaster rear, I was really impressed with in the mud. My brother and his friend on new bridgestones were getting hung up and flinging mud everywhere, I just took the tough sections nice and slow and had no trouble...
Also the 155/45 jets made a very noticeable difference. Much less hesitation on heavy throttle. Plug colour is looking a little more healthy
Jaguar wrote:It will break-in faster if you don't use synthetic oil till the rings fully seat.
That stuff is too expensive anyways..I run motomaster Formula 1 conventional
