With the fork angled so that the BV was pointing up, I used an impact wrench and 14mm hex bit ($16 from Amazon) on the BV, and guess what??
FORK OIL SHOT OUT ALL OVER THE WHEEL, BRAKE CALIPER, AND FLOOR.
![Twisted Evil :twisted:](./images/smilies/icon_twisted.gif)
![Twisted Evil :twisted:](./images/smilies/icon_twisted.gif)
![Rolling Eyes :roll:](./images/smilies/icon_rolleyes.gif)
It appears this has transformed from just a BV mod to an oil replacement too. (The forks were new.) I hope the KYB service sticky includes recommended fork oil weight and amount...
With the BV out I think I see what is meant by "peening"; it looks like the top of the shaft was flattened out so that the nut can't come up off the shaft from vibrations. (I'll post pics later after I clean up the oil.) Did you take a hand file across this peening and remove all of the "flattened" shaft material down to the nut??