Crankcase OIl
- rungrandpa
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Crankcase OIl
When we were riding yesterday, my grandson mentioned he has to add oil to the crankcase every time he rides (he's riding my old 1990 KDX 200). No leaks. I told him it was probably burning the oil through the crank seal. His spark plug looks like that could be the case. Can it be anything else?
- Chuck78
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Re: Crankcase OIl
If it's using gearbox oil, it's very likely to have a bad right side crank seal. I highly doubt you could get open oil bath gearbox oil leaking into the coolant system, it's always the other way around where you get coolant into the oil when the water pump seal or shaft leak. There's nowhere else where it would go besides burning it or leaking it out.rungrandpa wrote: 09:21 pm Jan 30 2026 When we were riding yesterday, my grandson mentioned he has to add oil to the crankcase every time he rides (he's riding my old 1990 KDX 200). No leaks. I told him it was probably burning the oil through the crank seal. His spark plug looks like that could be the case. Can it be anything else?
You can try power washing it and degreasing it, letting it dry off, and then covering the outside of the engine with some talc powder and taking it out for a ride in dry conditions. If it's leaking externally, you will see trails in the talc powder indicating where the oil came from. Without that, you usually end up just with a big oily mess and no real idea where it originated unless you get lucky. Try that as a last resort.
Best of luck!
'97 KDX220R - purple/green! - KLX forks, Lectron, Tubliss
'97 KX125 hybrid build! - KDX220 engine, '25 KX450X suspension, titanium hardware, lots of mods purple/green!
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron, Tubliss
'77 Suzuki PE250 & '83 PE175 Full Floater - restomod builds
'77 Suzuki GS750-844cc, '77 GS400 & '77 GS550 big bore builds
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swap
'88 Toyota 4x4 pickup
'97 KX125 hybrid build! - KDX220 engine, '25 KX450X suspension, titanium hardware, lots of mods purple/green!
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron, Tubliss
'77 Suzuki PE250 & '83 PE175 Full Floater - restomod builds
'77 Suzuki GS750-844cc, '77 GS400 & '77 GS550 big bore builds
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swap
'88 Toyota 4x4 pickup
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kdxdazz
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Re: Crankcase OIl
Good tip on the baby powder, I have a suspected air leak from my copy keihin PE, where the slide guide is pressed in, will try the baby powder trick
1999 KDX220SR (KDX220-B5)
- Chuck78
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Re: Crankcase OIl
kdxdazz wrote: 08:56 pm Feb 01 2026 Good tip on the baby powder, I have a suspected air leak from my copy keihin PE, where the slide guide is pressed in, will try the baby powder trick
I'm not sure it'll work as well with a vacuum leak, but it works very well with oil leaks as long as the test duration is very short as to avoid excessive oil everywhere to confuse the origin/source
'97 KDX220R - purple/green! - KLX forks, Lectron, Tubliss
'97 KX125 hybrid build! - KDX220 engine, '25 KX450X suspension, titanium hardware, lots of mods purple/green!
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron, Tubliss
'77 Suzuki PE250 & '83 PE175 Full Floater - restomod builds
'77 Suzuki GS750-844cc, '77 GS400 & '77 GS550 big bore builds
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swap
'88 Toyota 4x4 pickup
'97 KX125 hybrid build! - KDX220 engine, '25 KX450X suspension, titanium hardware, lots of mods purple/green!
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron, Tubliss
'77 Suzuki PE250 & '83 PE175 Full Floater - restomod builds
'77 Suzuki GS750-844cc, '77 GS400 & '77 GS550 big bore builds
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swap
'88 Toyota 4x4 pickup
-
kdxdazz
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Re: Crankcase OIl
It always seems to have a ring of dust sticking to it when I go for a ride which makes me think although it's a vacuum leak,oil may also be weeping through, but I also have a small crack in the steel fuel tank which is leaking slightly so still not sure, tried my usual 3m fuel tank seal adhesive to fix it but still leaks, will try soldering nextChuck78 wrote: 08:42 pm Feb 02 2026kdxdazz wrote: 08:56 pm Feb 01 2026 Good tip on the baby powder, I have a suspected air leak from my copy keihin PE, where the slide guide is pressed in, will try the baby powder trick
I'm not sure it'll work as well with a vacuum leak, but it works very well with oil leaks as long as the test duration is very short as to avoid excessive oil everywhere to confuse the origin/source
1999 KDX220SR (KDX220-B5)

