Assembly time

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
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Pizzaboy
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Assembly time

Post by Pizzaboy »

Time to assemble shaft lever and weight. Not quite sure what Im doing. How does this look?
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Chuck78
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Re: Assembly time

Post by Chuck78 »

That looks correct. Be certain to never tighten or loosen the left hand thread nut on the other end of that shaft without holding it very firmly in place with a backup wrench, and also while observing that it is a Left Hand Thread fastener....

If not handled properly as described, those pins will weaken and snap off and get loose in the gearbox or clutchcase area and destroy expensive gears and possibly leave you stranded....
'97 KDX220R - purple/green! - KLX forks, Lectron, FMF, Tubliss
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron Pro, Tubliss
'77 Suzuki PE250 & '83 Suzuki PE175 Full Floater - restomod projects
'77 Suzuki GS750-844cc, '77 GS400/489cc & '77 GS550/740cc projects
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swaps
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