I've been working on my suspension and I've managed to somewhat dial in the front and have the plushness I hoped to get, but this has made me notice how overall harsh the rear shock is. The rebound and damping feel equal and I want to soften up the overall feel. My questions: Are the clickers a one-to-one adjustment? As in if you soften the rebound clicker one click, you soften the damping clicker one click? Or is it not that simple and it's somethin like a one-to-two, or even something not at all linear? Also, how fine is the adjustment per click, as in do 3 clicks each at a time or you won't notice anything?
My race sag is currently at 4 3/4" but I'm going to get that up to 4". The measurements I took on the spring show that it is still in the stock position.
If someone has a good combo for the clickers I'm all ears!
Me:
6' 4" tall
230lbs fully geared up
Older than the dirt we ride upon...
Ride rocky, technical terrain and want to be able to use every inch of the suspension that the Kawasaki Gods have bequeathed unto us....
Thanks!
Clicker Adjustments
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Clicker Adjustments
Last edited by GOT WOODS? on 07:54 pm Sep 17 2025, edited 1 time in total.
2003 KDX200: Bone stock
2003 KDX 220:
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Gnarly Gold Series pipe
Turbine Core 2 silencer
Fat Bars
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Airbox snorkel removed
Wiesco piston and rings
2003 KDX 220:
Boyesen reeds
Gnarly Gold Series pipe
Turbine Core 2 silencer
Fat Bars
Super Sport IMS pegs
Cycra Probend hand guards
Tusk dualsport light kit
LED headlamp
Boyesen Factory Racing mag cover
Airbox snorkel removed
Wiesco piston and rings
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Re: Clicker Adjustments
How long has it been since the shock was rebuilt?
How old is the oil?
What is your weight in full riding gear, tools, parts, extra gas, water backpack, etc.?
With a shock with proper mechanical condition and reasonably fresh oil, set the sag at 100 mm. Then check the race sag from there. It will never work GREAT without the shock working properly on good oil and the correct spring rate.
Going from clicker position one to three is going to be more noticeable than going from 21 to 23. The closer it is to fully closed, the more it has an effect.
I would move it 5 clicks one way to notice a change. Just think of it as oil restriction.
One does not have to adjust compression and rebound at the same time.
How old is the oil?
What is your weight in full riding gear, tools, parts, extra gas, water backpack, etc.?
With a shock with proper mechanical condition and reasonably fresh oil, set the sag at 100 mm. Then check the race sag from there. It will never work GREAT without the shock working properly on good oil and the correct spring rate.
Going from clicker position one to three is going to be more noticeable than going from 21 to 23. The closer it is to fully closed, the more it has an effect.
I would move it 5 clicks one way to notice a change. Just think of it as oil restriction.
One does not have to adjust compression and rebound at the same time.
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Re: Clicker Adjustments
KDXGarage wrote: 03:49 pm Sep 17 2025 How long has it been since the shock was rebuilt?
How old is the oil?
What is your weight in full riding gear, tools, parts, extra gas, water backpack, etc.?
With a shock with proper mechanical condition and reasonably fresh oil, set the sag at 100 mm. Then check the race sag from there. It will never work GREAT without the shock working properly on good oil and the correct spring rate.
Going from clicker position one to three is going to be more noticeable than going from 21 to 23. The closer it is to fully closed, the more it has an effect.
I would move it 5 clicks one way to notice a change. Just think of it as oil restriction.
One does not have to adjust compression and rebound at the same time.
A full rebuild is my winter project but that being said, I've had this bike since it was a few hours old and I've never noticed a change in the performance of the rear suspension. Unfortunately I don't put many hours on it every year. That's changing though and that is why I'm finally having the time to dial this in. I get your point though and for now I want to start the tweaking so I can get more familiar with the process.
I weigh 230lbs fully geared up including recent breakfast...
I am on the stock spring.
When you say set the sag at 100mm (which I am guessing this is what I call static sag: weight of bike only), then set race sag from there, I'm confused. Isn't the race sag supposed to be 100mm?
Thanks as always for your great insights!
2003 KDX200: Bone stock
2003 KDX 220:
Boyesen reeds
Gnarly Gold Series pipe
Turbine Core 2 silencer
Fat Bars
Super Sport IMS pegs
Cycra Probend hand guards
Tusk dualsport light kit
LED headlamp
Boyesen Factory Racing mag cover
Airbox snorkel removed
Wiesco piston and rings
2003 KDX 220:
Boyesen reeds
Gnarly Gold Series pipe
Turbine Core 2 silencer
Fat Bars
Super Sport IMS pegs
Cycra Probend hand guards
Tusk dualsport light kit
LED headlamp
Boyesen Factory Racing mag cover
Airbox snorkel removed
Wiesco piston and rings
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Re: Clicker Adjustments
The rear shock is harsh because it is designed to carry a passenger/dual sport, this never seems to be mentioned, it can only be adequately softened by changing the shim stack
Another reason for harshness is if it has previously been rebuilt but has the incorrect oil in it, people talk about weight of shock oil but this is incorrect, it has to be measured in Cst and the original kyb shock oil is closer to a 0 weight. I think it's about 9 Cst from memory
My current kdx220sr shakes my fillings out but has never had a rebuild, just bought the shim's and correct oil and spring weight, will try for a full rebuild this month, I've already rebuilt the shock on my kdx200 in the same manner
Another reason for harshness is if it has previously been rebuilt but has the incorrect oil in it, people talk about weight of shock oil but this is incorrect, it has to be measured in Cst and the original kyb shock oil is closer to a 0 weight. I think it's about 9 Cst from memory
My current kdx220sr shakes my fillings out but has never had a rebuild, just bought the shim's and correct oil and spring weight, will try for a full rebuild this month, I've already rebuilt the shock on my kdx200 in the same manner
1999 KDX220SR (KDX220-B5)
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Re: Clicker Adjustments
That's because most are in the US and we never had a street legal dual sport version that was meant to carry passengers.kdxdazz wrote: 09:07 pm Sep 18 2025 The rear shock is harsh because it is designed to carry a passenger/dual sport, this never seems to be mentioned...
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Current KDX: '98 KDX220
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AZ State Parks & Trails OHV Ambassador - Trail Riders of Southern AZ
Current KDX: '98 KDX220
Old KDX: '90 KDX200 -White/Blue
'11 GasGas EC250R