1992 kdx 200 clutch, pls help me

hubbabubba_99 · Post by **hubbabubba_99** » 01:40 am Apr 11 2016

After installing new plates my clutch won't work I pull the cable and there is no pull back the cable just stays stuck there until I pull it back. Can someone help, pls and ty.

Post by **SS109** » 01:47 am Apr 11 2016

You installed something incorrectly. Pull it back apart and start over being methodical in how you reassemble it.

ohgood · Post by **ohgood** » 05:56 am Apr 11 2016

hubbabubba_99 wrote:After installing new plates my clutch won't work I pull the cable and there is no pull back the cable just stays stuck there until I pull it back. Can someone help, pls and ty.

count the fibers and steels from the old clutch pack, then compare to the new.

SS109 wrote:You installed something incorrectly. Pull it back apart and start over being methodical in how you reassemble it.

what this guy said (just about every time) is spot on. :-)

hubbabubba_99 · Post by **hubbabubba_99** » 08:10 pm Apr 11 2016

Well I installed them all right and there is the same amount of plates on both the old and new kit so what else could it be, I also put in new springs could it be that?

6 Riders · Post by **6 Riders** » 09:31 pm Apr 11 2016

Check that the activator rod is in correctly.

david · Post by **david** » 02:07 pm Apr 12 2016

Have you looked at a parts break down of the clutch to make sure you have all the thrust washers and judder springs in the correct places?

hubbabubba_99 · Post by **hubbabubba_99** » 08:21 pm Apr 14 2016

Yeah that's the exact same pic I have and yeah I did make sure with that pic but the plates don't fit like tight on my clutch basket is that a problem even though I think I installed it right. I also had a question, I seen in other dirt bikes that the rod is attached to the clutch should my activator rode be attached to any part of it?

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