Surprise, surprise

Discussion specific to the 1989 - 1994 (E Series) KDX200 model sold in the USA
Post Reply
User avatar
Gotanubike
Supporting Member III
Supporting Member III
Posts: 897
Joined: 01:00 pm May 22 2013
Country:
Location: Ontario, Can

Surprise, surprise

Post by Gotanubike »

Popped the top end off my E series tonight to swap in the new steel valves, and found one of them was broken right in half.

It was the right valve(the one paired with the idler gear)

Image

Left side valve on it's last legs too

Image

The steel valves installed and are GREAT and they fit fantastically. Minor drawback was that they labelled the right valve as the left and vice-versa...no biggy, but they fit very well and align perfectly with the sub-exhaust ports
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
User avatar
C George
Supporting Member II
Supporting Member II
Posts: 550
Joined: 04:50 pm May 09 2013
Country:
Location: Vermont

Re: Surprise, surprise

Post by C George »

Could you tell the power had fallen off before dissasembling ?

I'm not familiar with the E models , are the stock valves aluminum ?
05 KDX-220R / 06 KDX-225R / Maxima 927 / Millenium Tech / Ron Black / PC , FMF / Many 220 engine mods / 40 + yrs. of riding dirt bikes 🤟🤟
User avatar
Gotanubike
Supporting Member III
Supporting Member III
Posts: 897
Joined: 01:00 pm May 22 2013
Country:
Location: Ontario, Can

Surprise, surprise

Post by Gotanubike »

Hardly! It still had pretty considerable power throughout the revs. Maybe a little less on top, but wouldn't have expected to find a valve snapped like that....No carbon seizure, I guess combined with them being cast aluminum base material with engine vibration gets to them after a while.
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
User avatar
KDXohio
Supporting Member
Posts: 825
Joined: 06:04 pm Jun 19 2013
Country: United States
Location: Dayton, Ohio

Re: Surprise, surprise

Post by KDXohio »

Im planning on checking mine this winter bike runs great but does seem to have a little less top end
1990 KDX200 FMF Fatty, Answer VFC silencer, VForce 3 Cage, Wiseco Piston, KX125-J series KYB USD fork conversion, Race tech goldvalves, J series front brake assembly, air-box snorkel removed, Acerbis Headlight, KX450F Front fender, Pro Taper RM bend bars, ASV front Brake lever, MSR Clutch perch and lever, RB Head mod, 36mm PWK carb, Trail Tech Kickstand.
KDXrider1989
Member
Posts: 643
Joined: 09:05 pm Sep 07 2010
Country:
Location: Houston, TX

Re: Surprise, surprise

Post by KDXrider1989 »

can't wait to get a set of those! Ill be rebuilding my whole motor at the same time I drop a set of steel valves in, I have a feeling mine are about to go pretty soon
KDXFZRRD
Supporting Member
Posts: 102
Joined: 11:04 am Dec 01 2014
Country:

Re: Surprise, surprise

Post by KDXFZRRD »

The first time I put in new stock valves this past January, BOTH of mine were snapped in half like that. If you are very familiar with the power delivery of the KDX you will notice a difference. When I replaced those with the steel valves this June, the left stock one had already snapped in half.

I have about 60 hours on the new steel valves and they are working well. I plan on cleaning and inspecting them in the next couple weeks.
Post Reply