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Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 07:10 pm Jan 12 2017
by black
so i finisihed rebuilding the rear shock and I'm up to now doing a top end rebuild and servicing the KIPS and replacing with ( never been done)
cyclepedia has been really good but....taking off the exhaust valve operating rod retaining screw using a #2 Phillips head screwdriver i a bug hurdle
It is on there tight!! tried using a#2 and also a #2 impact screwdriver but it is starting to round. Any ideas? heat? PB blaster? j

Re: Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 07:57 pm Jan 12 2017
by KDXGarage
JIS friendly screwdriver?

Vessel Tools Impacta

Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 08:49 pm Jan 12 2017
by Keystone
I had to use an impact screwdriver w/ hammer to get mine off. you have to be careful though not to hit it TOO HARD and crack the motor, that would suck. I bought a couple brand new screws to re-install. I tried not to overtighten it when I reinstalled it and used some blue loc-tite. it's just a bitch.

Re: Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 09:43 pm Jan 12 2017
by black
Just tried the JIS. No go. I'm a little worried here. I'll try the IMpa t tomorrow morning again. Just hope I don't crack it. Ughhh. So close

Re: Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 10:00 pm Jan 12 2017
by bufftester
penetrating oil and heat

Re: Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 10:41 pm Jan 12 2017
by black
Yup. Letting it soak overnight. Let's see

Re: Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 02:38 am Jan 13 2017
by KDXGarage
For others in the future, check out the Impacta (yes, with an A) line from Vessel.

Heat and oil should help on this.

Re: Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 10:24 am Jan 13 2017
by Willbilly
what bike is this for? I'm in the middle of rebuilding my top end and don't remember a phillips head bolt anywhere.

Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 04:50 pm Jan 13 2017
by Keystone
These pics show the 89-94 KDX200 E-Series

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Re: Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 09:20 pm Jan 13 2017
by KDXGarage
Does that screw have a dimple on the head?

Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 09:33 pm Jan 13 2017
by Keystone
I don't remember a dimple on the Phillips head screw

Ughhhhhh stuck exhaust valve rod screw (KIPS)

Posted: 03:11 pm Jan 15 2017
by TheGriz
I used heat and penetrating oil a number of times. Each time I heated and oiled it, I'd give it a sharp impact with a small hammer to help break it free from the gunk.