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Do I need a special tool?
Posted: 03:44 pm Jun 25 2016
by hoosierKDX
95 kdx forks and I can't get them to separate. Do I need that FRP tool?
Re: Do I need a special tool?
Posted: 01:16 am Jun 26 2016
by KDXGarage
Hello from the bar!
Yes. You need to remove the compression adjuster assembly. Hopefully, you have not tried to slide hammer them apart, yet. If so, the bushings are probably damaged.
After removing the compression adjuster assembly and then cartridge, boil up a couple of gallons of water and pour it over the seal / bushing area. It will cause it to expand a little and be easier to separate with less damage to the bushings.
Re: Do I need a special tool?
Posted: 07:04 am Jun 26 2016
by hoosierKDX
Thank you for the response. Yes, I've tried to slide hammer it out, but I'm replacing the bushings and seals.
Do I need a special tool?
Posted: 05:40 pm Jun 26 2016
by canamfan
Did you remove the compression adjuster from the bottom of the fork? It's a 14mm allen, usually an impact wrench will get it out otherwise you have to have the special tool or make one like I did.
Re: Do I need a special tool?
Posted: 10:26 pm Jun 30 2016
by hoosierKDX
I tried and it just spins..... ordered the tool from FRP off-road......it's almost been a week and I'm still waiting for the tool...... their shop is only 4 hours away from my house....
Re: Do I need a special tool?
Posted: 10:49 am Jul 03 2016
by kenpowell
This trick will usually allow the compression adjuster to be removed.
1. Turn the fork upside down and stick the axle into the fork lug for additional leverage
2. Apply your weight to the axle and push downward - this will push the spring against the damper rod to keep the adjuster from turning
3. Use an air impact driver to remove the adjuster.
