Steel clutch plate orientation

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
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Micko
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Joined: 01:43 pm May 26 2024
Country: Australia

Steel clutch plate orientation

Post by Micko »

Gday all, sorry bout this but I’m not too sure which way the steel plates go, sharp edge towards engine and chamfer out or is it opposite? Ta, Mick..
Micko
Member
Posts: 8
Joined: 01:43 pm May 26 2024
Country: Australia

Re: Steel clutch plate orientation

Post by Micko »

Also the conical jutter spring, cone downwards or up?
brademan76
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Joined: 11:38 am Aug 30 2017
Country: United States
Location: Durango, CO

Re: Steel clutch plate orientation

Post by brademan76 »

viewtopic.php?t=24196
This link addresses judder spring orientation.

Not sure what you mean in the steel plates...
Micko
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Posts: 8
Joined: 01:43 pm May 26 2024
Country: Australia

Re: Steel clutch plate orientation

Post by Micko »

Thanks mate, just seemed strange as she slips under load on road and when I opened up clutch there is a wear ring on the steel clutch plate from that jutter spring so I assumed it was upside down. Clutch plates are new, new springs on the way. I suppose it’s meant to be that way then. Thanks, now I can put it back together.
kdxdazz
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Country: thailand
Location: Thailand

Re: Steel clutch plate orientation

Post by kdxdazz »

Think from memory sharp edge goes in, also worth noting E series and h series have different thicknesses of clutch plates
1999 KDX220SR (KDX220-B5)
Micko
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Posts: 8
Joined: 01:43 pm May 26 2024
Country: Australia

Re: Steel clutch plate orientation

Post by Micko »

Yeah I picked up info on this site. H series 2.92-3.08mm, service limit 2.73mm. mine are 3.03. Thanks 😎👍🏻
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