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1999 kX125 - 2002 KDX220R Hybrid Project

Posted: 09:17 pm May 04 2010
by Bouillion
Ok, knee deep in the project at this point. The KX frame has been blasted, swig arm cut, KDX motor removed, should have the motor case reamed this week (decided to buy a 17mm reamer), front motor mounts repositioned and off to have the frame and swing arm to Powder Coat.

Image

I notice yesterday during fork tear down, a gash mark which appears to have begun due to either corrosion or schaffing on one of the outer tubes. I was able to apply a little sand paper and clean it off. Deepest point is, I'm guessing around 1/8"? However, there appears to be some sort of coating (sealant) on the exterior of the tube? Any suggestion for protecting that spot against the elements? I don't believe its significant enough to effect the strength of the tube but I don't want it to get worse over time.

Thanks

P.S. Anyone interest in KDX parts drop me an email @ bouillions@bellsouth.net. I can send you a few pictures of the bike the day we torn it down. Kinda hated to do it, it was in GREAT shape. My son bought a new KTM 250XCW and he gave me the KDX. I also have an 07 KLX300R in great shape that I'd love to sell.

Posted: 04:29 pm May 05 2010
by SAPPER
can u post up sum pics?

Posted: 09:22 pm May 05 2010
by Bouillion
I'm having technical difficulties posting pic on this site (operator error). If you shoot me an email I can send, otherwise I need to seek assistance in posting to this site.

Are you looking for pics of the gash on the fork, the KDX, or the project?

Posted: 03:51 pm May 06 2010
by Jupiter2
>|<>QBB<
Bouillion wrote:Are you looking for pics of the gash on the fork, the KDX, or the project?
Yes.

Posted: 04:11 pm May 06 2010
by scheckaet
>|<>QBB<
Jupiter2 wrote:>|<>QBB<
Bouillion wrote:Are you looking for pics of the gash on the fork, the KDX, or the project?
Yes.
:lol:

Posted: 04:25 pm May 06 2010
by frankenschwinn
to post pics:

Put them on a hosting site such as photobucket.com the use the link to the picture with the image tags like this:

[img]http://photobucket.com%20/youraccount/imagefile.jpg[/img]

Posted: 10:07 pm May 06 2010
by Bouillion
Ok, will this work?

http://s284.photobucket.com/albums/ll16 ... d%20Build/

P.S. I wasn't able add pics of the fork damage yet. Maybe tomorrow.

Posted: 11:37 pm May 06 2010
by scheckaet
Image
:wink:

Posted: 05:30 am May 07 2010
by Bouillion
scheckaet,

Would you provide details on how you were able to post the actual picture, obviously I still can't figure it out.

Thanks

Posted: 08:11 am May 07 2010
by frankenschwinn
>|<>QBB<
Bouillion wrote:scheckaet,

Would you provide details on how you were able to post the actual picture, obviously I still can't figure it out.

Thanks
if you look at your photobucket photo library and move your mouse over a picture a menu will drop down below the pic your mouse is on. at the bottom of the menu you will see an item labeled Img Code. Select the text in the field next to the label and paste in your post here.

KDX220r

Posted: 07:51 am May 08 2010
by Bouillion
Thanks, I got it.

Here is a picture of the KDX just before teardown.

Image

Posted: 01:25 pm Jun 02 2010
by 500 HORS
Are u going to use the KDX Pipe in the picture of the bike?
If not I would be interested in buying it - what pipe is it?
thx,
CRAIG

Posted: 09:40 am Jun 03 2010
by KDX220rser
its a FMF Gnarly with Q silencer.. We are unsure if we will use it or the stoker. which ever will fit better.

Posted: 10:10 am Jun 03 2010
by Indawoods
Woods pipe.