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Shock removal - frame bar?
Posted: 08:28 pm Apr 29 2007
by 2001kdx
I'm almost done removing shock from bike to grease linkage and new oil. so, I've pulled the air box and fender, but the manual says something about a subframe or something and at the same time doesn't specify or illustate (Kawi maunal is somewhat vague). What/ how do i remove this item? Thanks
shock
Posted: 08:58 pm Apr 29 2007
by sluggo69
it comes out thru the top right side. its tights a tight squeeze
Posted: 01:30 am Apr 30 2007
by AZRickD
I pulled mine straight up.
Rick
Posted: 07:28 am Apr 30 2007
by Green Hornet
Take the Swingarm off. ALOT EASIER
Posted: 08:24 am Apr 30 2007
by Indawoods
Swingarm off? Nah.... comes out the right side easy enough.... no messin' with a greasy swingarm....
Posted: 08:51 am Apr 30 2007
by Green Hornet
Replacing the spring, might as well lube the tie-rod & so forth. The other way has always been a PITA & the Air boot is a PITA. Lttle bolts, tight space, big fingers..............ARGHHHH
Posted: 11:26 am Apr 30 2007
by KarlP
The subframe bar they are talking about is on the left side; it runs from the fender/back of seat junction forward and down to near the upper drive chain roller. It is a lot easier to get the air box back in with that out of the way.
Easy enough to pull the shock out though. I seem to recall it only requiring seat removal and lower linkage dissambly? I could be wrong, and it doesn't matter because you are already in there.
If you are regreasing your linkage assembly, I'd do the swingarm bearings, too. I have not done my swingarm bearings in two years. Last night I dissasembled the linkage, including swingarm, to find the swingarm bearings rusty and toasted! All the other linkage bearings, which I had cleaned and regreased 6 months ago, were fine.
I wish I had not been lazy 6 months ago, now I get to buy new swingarm bearings and sleeves and seals
Posted: 08:49 pm Apr 30 2007
by 2001kdx


Green Hornet wrote:Replacing the spring, might as well lube the tie-rod & so forth. The other way has always been a PITA & the Air boot is a PITA. Lttle bolts, tight space, big fingers..............ARGHHHH
YES!!! I hate that damn boot.
i took the shock off, I am happy I know how to do that now, spring change or rebuild is no biggie now. Next up is the kips cleaning

Posted: 09:46 pm Apr 30 2007
by kdennan
definetly good idea to just take a few extra minutes and pull apart the whole lot. The bottom bearings on the rocker can get super toasted and I think I recall one side of the swingarm bearings being a little more goobered than the other. I just did mine two weeks ago. I had taken it apart last year when I first brought her home because they don't put much of anything like real grease on the whole bike at the factory.
I pulled the seals off all of the bearings and packed 'em all full of Bel-ray Waterproof. Everything looked good exept the front wheel. It had a little side-to-side so popped the bearings out to find no seals on the inner races and they were toasted-to-the-mosted. New aftermarket bearings from Jeff Fredette have seals on both sides.
Posted: 09:48 pm Apr 30 2007
by kdennan
One more thing I just remembered.
Take the screws out that hold the front chain slider on and dab 'em with a little never-sieze so when you have to replace the slider you can...... With the swingarm still on the bike!
Posted: 02:49 pm May 01 2007
by 2001kdx
holy crap! I must have had NO rebound before, because now I feel a 100% difference! all i did was ride around my yard for a couple mins. to get the bike warm, and it's SO smooth! I just cleaned and greased the linkage and it's a whole different shock. It feels SO much softer now so a 5.3 or 5.4 spring might be in order.