1998 Rear Shock Compression adjustment

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
Post Reply
Razor36
Member
Posts: 1
Joined: 10:26 pm Oct 07 2025
Country: USA

1998 Rear Shock Compression adjustment

Post by Razor36 »

Hello all! I purchased a 1998 220 over the summer with the rear shock compression clicker backed all the way off tightly on the softest setting- and then some lol. It’s stuck that way. Previous owner buggered up the head of the brass screw pretty bad and I can’t get it to budge. Tried PB Blaster soaking and all of that stuff with no success. Any suggestions other than a rebuild? Rebound clicker works perfectly. I don’t understand why people have to try to force things beyond a stopping point!
User avatar
Chuck78
Gold Member
Gold Member
Posts: 1318
Joined: 06:20 pm Nov 30 2016
Country: USA
Location: Columbus, OH
Has thanked: 79 times
Been thanked: 47 times

Re: 1998 Rear Shock Compression adjustment

Post by Chuck78 »

Welcome to the forum, & congratulations on the bike purchase!

I would imagine that the adjuster is jammed or broken internally. I would suggest finding a used shock to rebuild and update the valving shim stack configuration on, and swapping out the spring if 5.0kg does not suit your body weight (175-195lbs is suitable for the stock spring, oddly the stock fork springs up front are suited for a 135lb rider, an interesting mismatch done for some unconventional but intentional reason).

The adjuster is jammed or broken internally most likely, and is not something that would seize in place from corrosion etc

Huge gains in handling are to be had from suspension revalving and proper spring rates for the rider's weight, and are some of the best mods to do to a bike beyond keeping up on proper maintenance and jetting the bike properly for it's setup, elevation, premix oil used and premix ratio etc.
'97 KDX220R - purple/green! - KLX forks, Lectron, FMF, Tubliss
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron Pro, Tubliss
'77 Suzuki PE250 & '83 Suzuki PE175 Full Floater - restomod projects
'77 Suzuki GS750-844cc, '77 GS400/489cc & '77 GS550/740cc projects
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swaps
'88 Toyota 4x4 pickup
Post Reply