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Direct bolt on

Posted: 09:46 pm Jul 15 2016
by dualscotty
I'm sure this has been asked before is there a direct swap out for fork conversion.

Re: Direct bolt on

Posted: 02:00 am Jul 16 2016
by ced64k
KX500 or KLX300

Direct bolt on

Posted: 03:48 am Jul 16 2016
by KDXGarage
dualscotty wrote:I'm sure this has been asked before is there a direct swap out for fork conversion.
:razz: :razz: :razz:
You couldn't have been more right. There has been a whole subforum for 12.5 years. Feel free to search the Fork Conversion subforum for 12.5 YEARS of KDX front end / fork swap information.

And don't forget, when asking about YOUR KDX, let us know which model YOUR KDX is and which country.

:wink:

Re: Direct bolt on

Posted: 03:10 am Sep 03 2016
by KDXSPODE
ced64k wrote:KX500 or KLX300
Does this mean the for tubes mentioned fit into the stock KDX200 Clamps? Just slide em in?

Re: Direct bolt on

Posted: 07:58 am Sep 03 2016
by Julien D
KDXSPODE wrote:
ced64k wrote:KX500 or KLX300
Does this mean the for tubes mentioned fit into the stock KDX200 Clamps? Just slide em in?
There is no such swap as that. You need the complete front end, triples and all. The stem for the KLX/KX mentioned will fit in the KDX steering head bearings.

Re: Direct bolt on

Posted: 08:45 am Sep 03 2016
by ced64k
I'll add that finding a KX500 fork is maybe harder than doing a stem swap on kx/kxf lower triple :) And the KLX300 fork is not better than the KDX...

Re: Direct bolt on

Posted: 11:13 am Sep 03 2016
by KDXGarage
The KLX300 fork performs better than the 1995+ KDX200 / KDX220R fork just by its design. It is not world's better, but it IS better.

For those who wonder, one cannot slide 55mm tubes into a 43mm opening.

Re: Direct bolt on

Posted: 07:25 pm Sep 09 2016
by dualscotty
My bike is a 98. Would like to do the swap with as little ease as possible as I'm sure every one does. Also not to much fuss with the geometry either.

Re: Direct bolt on

Posted: 04:46 pm Sep 10 2016
by dualscotty
As much ease

Re: Direct bolt on

Posted: 05:59 pm Sep 11 2016
by Friedom
Forks from a 98/99 DR350SE or (iirc) 96-99 DR350 are 43mm and will slide right into the triples. Not even a bolt on solution, it's a slide in solution. Said forks have compression/rebound damping controls. Not the best forks out there, but you said easy.
Also, upper and lower bearings are the same for the steering stem, so you could bring over the DR triples and press in the kdx stem, or maybe even use the DR stem.
I just did this swap, but I didn't have a DR stem to spare, so I slid the forks into the kdx triples.

"Good job, guys. "

Re: Direct bolt on

Posted: 11:03 am Sep 12 2016
by Tyl3r
ced64k wrote:I'll add that finding a KX500 fork is maybe harder than doing a stem swap on kx/kxf lower triple :) And the KLX300 fork is not better than the KDX...
They seem to pop up all the time when I'm trolling around on E-Bay... http://www.ebay.com/itm/96-04-KAWASAKI- ... Nf&vxp=mtr

Re: Direct bolt on

Posted: 06:51 pm Sep 14 2016
by dualscotty
How do like the results friedom?

Re: Direct bolt on

Posted: 09:19 pm Sep 14 2016
by Friedom
dualscotty wrote:How do like the results friedom?
Engine is split and waiting for a crankshaft, so I can't comment on the ride. The forks are from my dr350 though, and I got some good years out of them. These forks/front end can be expensive sometimes, but other times guys are upgrading the front end on their Dr and sell them reasonably to prevent clutter.
I would prefer to be able to use a DR stem so I could use the DR triples. The e series kdx upper triple angles the bars towards the rider and doesn't lend well to bar risers. DR triple would work perfect though.

"Good job, guys. "

Re: Direct bolt on

Posted: 09:50 pm Sep 14 2016
by KDXGarage
E clamps can be swapped for H or C clamps. I am not 100% sure on offset, so just a top clamp swap might be possible.

Re: Direct bolt on

Posted: 11:44 am Sep 15 2016
by Friedom
Jason wrote:E clamps can be swapped for H or C clamps. I am not 100% sure on offset, so just a top clamp swap might be possible.
Good point!

"Good job, guys. "

Re: Direct bolt on

Posted: 08:58 pm Mar 12 2017
by Friedom
dualscotty wrote:How do like the results friedom?
Catching up here.. got my 92 kdx all put back together with the DR350 cartridge forks (43mm showa conventionals) slid into the kdx triples.
I've only been on one real ride with them, and they do pretty good. No question about whether they're an upgrade - they're cartridge forks vs oil dampers. Great at speed, but I haven't straightened out my geometry yet, and the engine was having idling issues so I can't comment on technical slow sections yet. Think I'll raise the forks in the triples as they're longer than the kdx forks, and set my sag. Idle issue has been fixed, so now it's time to dial it in.

"Fun Wheel Drive"

Re: Direct bolt on

Posted: 07:01 pm Mar 18 2017
by Friedom
Another followup. Got to use the bike at high speeds, some jumps, and some single track sections. These qualify as a good direct bolt on/slide in fork!

"Fun Wheel Drive"

Re: Direct bolt on

Posted: 08:00 pm Mar 18 2017
by 5-SpeedXJ
My kx500 swap you'll need forks triples and a kx wheel which most people for get about.

Image

Re: Direct bolt on

Posted: 09:57 pm Mar 18 2017
by Friedom
How is that any easier/better than a kx125/250 swap? Does it not need the stem swapped?

"Fun Wheel Drive"

Re: Direct bolt on

Posted: 01:31 am Mar 19 2017
by KDXGarage
SHO DON'T

Which fork guards are those?