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220 top end on e series (1990) 200
Posted: 11:55 am Oct 17 2013
by dan_b
Anyone know if a 220 top end can be used on an e series 200? I have the 200 apart and the 220 jug slides on to the cases so it seems like it will work....just wondering if there are other issues I'm missing.
Thanks, Dan_b
220 top end on e series (1990) 200
Posted: 12:41 pm Oct 17 2013
by dfeckel
The KIPS actuator arm/shaft comes out of the inner clutch cover at a different angle for the 220. To do this, you would need the 220 inner clutch cover, outer clutch cover, and possibly the 220 clutch. The E clutch actuator might work with the 220 clutch cover, but I am not sure. You might also end up with pipe clearance issues because of the different KIPS confguration. If you make it work, show us how you did it!
Re: 220 top end on e series (1990) 200
Posted: 03:32 pm Oct 21 2013
by dan_b
Thanks David for your input. It sounds like it's not worth the trouble as I don't have the other parts laying around and if I did there are other issues...I knew It was too good to be true!
220 swap into 2000 200 frame?
Posted: 09:51 pm May 28 2014
by dan_b
220 swap into 2000 model 200 frame. Has anyone here done this? I think the motor mounts are the same but are there other issues with pipe fitment and clearances? Also is the 220 top end a direct fit to the late (2000) 200 bottom end?
Thanks, Dan_B
Re: 220 top end on e series (1990) 200
Posted: 09:19 pm May 29 2014
by bufftester
Frames are the same between the H and the 220, as are the crank cases and even con-rods.
220 swap into 2000 200 frame?
Posted: 09:21 pm May 29 2014
by diymirage
dan_b wrote:220 swap into 2000 model 200 frame. Has anyone here done this? I think the motor mounts are the same but are there other issues with pipe fitment and clearances? Also is the 220 top end a direct fit to the late (2000) 200 bottom end?
Thanks, Dan_B
only difference between the 96 up 200s and the 220s is the cylinder, piston, carb and chain
maybe the CDI but im not sure
if you have a 2000 KDX200 all you need is the top end, basically, your carb and chain will work with the 220 parts
Re: 220 top end on e series (1990) 200
Posted: 10:04 pm May 29 2014
by dan_b
Thanks bufftester and diymirage. I have several parts bikes/potential projects and your knowledge is a great help in exploring my options.
Dan_b