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Re: 2005 kx200ac

Posted: 08:19 am Aug 11 2013
by De250r
Wife rides it? I'm impressed. I'm out riding my klx today. Hard to tinker on a bike that don't run when u got one that does on a beautiful day like this. Image


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Re: 2005 kx200ac

Posted: 03:36 pm Aug 11 2013
by De250r
Awesome ride today with good friends.


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Re: 2005 kx200ac

Posted: 11:55 am Aug 12 2013
by De250r
ImageGotta cut one more pie shape piece and weld it all upImageImage


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Re: 2005 kx200ac

Posted: 12:53 pm Aug 12 2013
by Robbie
Looking great

Re: 2005 kx200ac

Posted: 07:09 pm Aug 12 2013
by De250r
Just ordered the last big piece o the puzzle. Keihin 34 mm with tci aluminum housing and cable. Gotta love eBay Image


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Re: 2005 kx200ac

Posted: 03:17 pm Aug 13 2013
by De250r
So I got my last pie piece cut and tacked in place did a couple other tacks so its solid. I cut all my zip ties and ........
It's stuck in the frame. Ill have to pull motor to get pipe in and out. But it's kinda like stuffing long tube headers in a muscle car right. Ill deal with it. It's coming out pretty good so far.


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Re: 2005 kx200ac

Posted: 03:58 pm Aug 13 2013
by bufftester
well, on the plus side, how often do you really pull the pipe on these old KDX's? :wink:

2005 kx200ac

Posted: 05:38 pm Aug 13 2013
by zz3gmc
I have to pull the engine on my 500 hybrid to do a top end. I went almost 2 years on my topend.

Re: 2005 kx200ac

Posted: 06:42 pm Aug 13 2013
by De250r
Ya it will work well not like its a 454 big block.
Now that I got that done I need to strip it for powder coat. Gotta split cases and change main bearings and seals. Hope to get started on that Friday. Gonna go to the machine shop tomorrow with my cylinders. Progress.


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2005 kx200ac

Posted: 07:24 pm Aug 13 2013
by zz3gmc
Keep the updates coming! Ive been seeing alot of ac 200s popping up for sale here in the N East. Curious about a KIPS ac 200 in a modern frame. Also tons of 04-05 KX250F frames!

Re: 2005 kx200ac

Posted: 07:31 pm Aug 13 2013
by De250r
A kips one would bolt right in place I believe. My buddy had a kips one in high school. I loved that bikes power.


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Re: 2005 kx200ac

Posted: 05:12 pm Aug 14 2013
by KDXohio
lookin good

Re: 2005 kx200ac

Posted: 07:21 pm Aug 14 2013
by De250r
Well I got it tore down and half the paint stripped off. almost ready for fresh paint. Bringing the cylinder to the machine shop tomorrow morning.


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Re: 2005 kx200ac

Posted: 10:12 am Aug 15 2013
by De250r
Like everything else the price of boring has gone up. Last time I had something bored it was like $25 a hole. Just dropped off 5 holes to be bored at $55 a hole. Ouch. Needs to b done tho. He said he'd give me a deal. Stupid inflation.


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Re: 2005 kx200ac

Posted: 06:45 pm Aug 19 2013
by De250r
Sand blasting sucks Image


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Re: 2005 kx200ac

Posted: 10:52 am Aug 24 2013
by De250r
Don't u hate it when your dirtbike ends up on top of your lawn tractor. Image


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Re: 2005 kx200ac

Posted: 11:07 pm Sep 09 2013
by De250r
Image
Everything cleaned up good and the crank checks good. I got my cylinder back and just gotta come up with an adapter to press back together


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Re: 2005 kx200ac

Posted: 02:08 pm Sep 13 2013
by Roadhazardguy
Cool project! I've been trying to convince my friend to put his 82 kx250 engine in a newer chassis.

Re: 2005 kx200ac

Posted: 11:37 am Sep 16 2013
by De250r
I was waiting on tranny bearings. They Prob would of been ok but decided why not change them just for piece of mind. Got those today so I can replace those and start putting engine back together. Connecting rod is good and crank runout is .002 so that is ready. I built a crank/case press at work should work ok
Just got back from powder coated dropping two frames off.
So know I got two engines to reassemble.
Glad to have some space freed up in my shop. First step is clean the shop up.
Thanks it should be a fun bike when done.


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Re: 2005 kx200ac

Posted: 11:40 am Sep 16 2013
by De250r
I bet the old kx250 motor is pretty strong. Is that air cooled?


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