Sudden rough running

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JZ05220r
Supporting Member II
Supporting Member II
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Re: Sudden rough running

Post by JZ05220r »

I did check the float height and I was at 17mm. Took it for a quick run and still the same results as expected. I’m hoping the problem doesn’t have something to do with the top end, particularly the sealing of the piston rings as I have already confirmed proper kips function.

I also realize it might be a good idea to try a new jet block gasket before I tear it down. I realized that the jet block testing using compressed air in the pilot circuit only truly tests the three little circles integrated into the O-ring, but not the main part of the outside of the jet block o ring. Even if a new jet block o ring miraculously fixed it, I’m still going into the bottom end to take care of those leaks, hopefully with no mishaps.
2005 KDX220r 1991 KDX200 2022 KTM 500excf
JZ05220r
Supporting Member II
Supporting Member II
Posts: 662
Joined: 12:36 pm Mar 28 2021
Country: United States
Has thanked: 6 times
Been thanked: 20 times

Re: Sudden rough running

Post by JZ05220r »

I jumped the gun and now I have the engine out and I just pressure tested it one more time outside the bike and I’m a little shocked to see it holding pressure much better than it was before. I did just rinse it brush and rinse again. It’s still wet. I pressurized it to five psi and after eight minutes I’m at 3 1/2 psi. Must’ve had an external leak on the pressure tester.
2005 KDX220r 1991 KDX200 2022 KTM 500excf
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