Won't hold pressure after rebuild

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
Post Reply
DonnyV
Supporting Member I
Supporting Member I
Posts: 68
Joined: 05:28 pm Nov 10 2020
Country: United States

Won't hold pressure after rebuild

Post by DonnyV »

Okay guys here it goes. Last year my clutch side seal went out at the end of a long ride. So I took this time to do a bottom end rebuild, new bearings and seals, rb rebuilt crank and head mod. Got it all put together on the bench and go to do a pressure test and it's leaking at the carb boot to reed block. The boot looks good and reed block looks good, torqued down to spec and still get bubbles around the boot to reed block. The temps here have been in the 30's wonder if that might have something to do with it, idk. Anything you guys have I'm open too. Thanks
03 220 w/fmf rev, RB head mod
John_S
Gold Member
Gold Member
Posts: 877
Joined: 06:59 am Jan 27 2017
Country: US
Location: Florida

Re: Won't hold pressure after rebuild

Post by John_S »

Good for you doing the leak down test. Check out the post regarding the same issue from Eric R.

The top of page 5
viewtopic.php?f=77&t=22266&start=80
Mr.Green
Member
Posts: 15
Joined: 06:32 pm Mar 24 2022
Country: United States

Re: Won't hold pressure after rebuild

Post by Mr.Green »

Smear silicone adhesive on the gasket lightly on both sides.A thin film,just enough to make it change color and let it dry over night.
Then you’ll have a good dealing gasket.
Mr.Green
Member
Posts: 15
Joined: 06:32 pm Mar 24 2022
Country: United States

Re: Won't hold pressure after rebuild

Post by Mr.Green »

Silicone works well between the reed cage and rubber intake boot as well.
User avatar
KDXGarage
KDXRider.net
KDXRider.net
Posts: 14062
Joined: 06:45 am Nov 01 2004
Country: United States of America
Location: AL, USA
Contact:

Re: Won't hold pressure after rebuild

Post by KDXGarage »

Silicone is not rated for gasoline. Try to find something different. Check the packaging or website to see if it withstands gasoline.
Thank you for participating on kdxrider.net. :bravo:
To post pictures from a device: viewtopic.php?f=88&t=24128
User avatar
SS109
KDXRider.net
KDXRider.net
Posts: 5793
Joined: 05:11 am Aug 23 2009
Country: USA
Location: Tucson, AZ, USA
Contact:

Re: Won't hold pressure after rebuild

Post by SS109 »

Yep, silicone can make a nasty mess when gasoline is involved. It's better to use something that specifically lists that it is fuel resistant.
Youtube Channel: WildAzzRacing
AZ State Parks & Trails OHV Ambassador - Trail Riders of Southern AZ
Current KDX: '98 KDX220
Old KDX: '90 KDX200 -White/Blue
'11 GasGas EC250R
DonnyV
Supporting Member I
Supporting Member I
Posts: 68
Joined: 05:28 pm Nov 10 2020
Country: United States

Re: Won't hold pressure after rebuild

Post by DonnyV »

Yes thanks guys I should have put an update on this, I ended up using the threebond that I got for the case, it's good for high temp, low temp, oil, coolant, gasoline. And also thanks John_S that link was perfect
03 220 w/fmf rev, RB head mod
User avatar
KDXGarage
KDXRider.net
KDXRider.net
Posts: 14062
Joined: 06:45 am Nov 01 2004
Country: United States of America
Location: AL, USA
Contact:

Re: Won't hold pressure after rebuild

Post by KDXGarage »

I've never done it myself. :shock: :shock: :shock:
Thank you for participating on kdxrider.net. :bravo:
To post pictures from a device: viewtopic.php?f=88&t=24128
Post Reply