picture needed of kips valve assembly
- Two_stroke_brit
- Supporting Member I
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- Joined: 07:18 pm Sep 09 2020
- Country: United States
- Location: Hockley TX
picture needed of kips valve assembly
Hi all , i got a 98 220r kdx in boxes,
and stripped the top end to change piston out and check the power valves.
well before i disassembled it i was rotating the actuating gear and watching the valve get pulled in and out.
and on full turn the exhaust valve holder would actually lift out of the oval casting seat about 2 or 3 mm,
now on reassembly that dosent happen ?
i thought i had put the main valve lever in upside down but it fowls on the cap head screw that way so thats not correct.
i have the shop manual but the pics are not clear (my fault for not taking pics )
i have just noticed 2 threaded holes in the cylinder above the valve holder these were empty but i think there should be 2 5mm bolts with washers in there.(part 130 on bike bandit)
I will post pics later but errands to run,
thanks in advance mark
and stripped the top end to change piston out and check the power valves.
well before i disassembled it i was rotating the actuating gear and watching the valve get pulled in and out.
and on full turn the exhaust valve holder would actually lift out of the oval casting seat about 2 or 3 mm,
now on reassembly that dosent happen ?
i thought i had put the main valve lever in upside down but it fowls on the cap head screw that way so thats not correct.
i have the shop manual but the pics are not clear (my fault for not taking pics )
i have just noticed 2 threaded holes in the cylinder above the valve holder these were empty but i think there should be 2 5mm bolts with washers in there.(part 130 on bike bandit)
I will post pics later but errands to run,
thanks in advance mark
she might be older but still a fun ride.
- doakley
- Gold Member
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- Country:
Re: picture needed of kips valve assembly
I don’t understand this statement :
“ have the shop manual but the pics are not clear (my fault for not taking pics )”
Are you saying you have a photocopied manual?
“ have the shop manual but the pics are not clear (my fault for not taking pics )”
Are you saying you have a photocopied manual?
- Two_stroke_brit
- Supporting Member I
- Posts: 35
- Joined: 07:18 pm Sep 09 2020
- Country: United States
- Location: Hockley TX
Re: picture needed of kips valve assembly
what i meant was i should of taken pics before disassembly.
but i have found out there should be 2x 5mm bolts holding the kips assembly in .
thanks mark
she might be older but still a fun ride.
- KDXGarage
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Re: picture needed of kips valve assembly
Thank you for participating on kdxrider.net.
To post pictures from a device: viewtopic.php?f=88&t=24128
To post pictures from a device: viewtopic.php?f=88&t=24128
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- Supporting Member
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- Supporting Member I
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Re: picture needed of kips valve assembly
sounds like you didnt put the exhaust valve holder screws in
- billie_morini
- Gold Member
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Re: picture needed of kips valve assembly
Two_stroke_brit,
Does this photo help? Do you see what you were asking about in this photo?
Does this photo help? Do you see what you were asking about in this photo?
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- 20201228_140330.jpg (3.39 MiB) Viewed 2577 times
- KDXGarage
- KDXRider.net
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Re: picture needed of kips valve assembly
Is that your cylinder?
It looks like a non-USA cylinder with the pipe mounting flange unbolted.
It looks like a non-USA cylinder with the pipe mounting flange unbolted.
Thank you for participating on kdxrider.net.
To post pictures from a device: viewtopic.php?f=88&t=24128
To post pictures from a device: viewtopic.php?f=88&t=24128
- MoonStomper
- Gold Member
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Re: picture needed of kips valve assembly
Nice resource! Thanks for sharing - saved for future reference.ScruffyDroid wrote: ↑07:16 am Dec 09 2020 https://haroldbawlzangya.com/2014/04/02 ... -kdx-kips/
I used this when I overhauled my KIPS
~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~^~
Let the good times ROLL!!!!!!!!!!!!!!!!
‘99 KDX 220 / '03 KDX 200 - @%@ '18 Trek Slash 8 @%@ ‘22 Rieju MR300 Racing
BLACKSBURG, VIRGINIA USA
Let the good times ROLL!!!!!!!!!!!!!!!!
‘99 KDX 220 / '03 KDX 200 - @%@ '18 Trek Slash 8 @%@ ‘22 Rieju MR300 Racing
BLACKSBURG, VIRGINIA USA
- Two_stroke_brit
- Supporting Member I
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- Joined: 07:18 pm Sep 09 2020
- Country: United States
- Location: Hockley TX
Re: picture needed of kips valve assembly
thanks to all that helped i used the link that moonstomper posted .
motor is back together now
wont be run for months .
cheers mark
motor is back together now
wont be run for months .
cheers mark
she might be older but still a fun ride.