KDX200 fuel lines

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
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comanacu
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KDX200 fuel lines

Post by comanacu »

hi all,
can someone tell me (or pic/drawing) where all the fuel lines from the carburetor goes? i bought a KDX200 from 1998 for my son, and i notice that the carburetor is missing some fuel lines.
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Re: KDX200 fuel lines

Post by KDXGarage »

Hello. Welcome to kdxrider.net.

Here's the Kawasaki Europe parts diagram. The tubes run down and are routed under the motorcycle. The dimensions are on the parts info if you want to just buy metric fuel hose from the aftermarket.

Image


https://parts.kawasaki.eu/kepcc/kepcc?A ... AVIGATION=
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comanacu
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Re: KDX200 fuel lines

Post by comanacu »

I know the parts catalogue, I sell auto parts for 20 years now, but on the catalogue they don't have a diagram.
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Re: KDX200 fuel lines

Post by KDXGarage »

On most models, there is a metal tab that loosely gathers the ends as they are routed down to the ground. There are several pictures in the printed OEM service manual. Look on the internet or a manual to see how they run.

Can you post a picture to let us see what you are seeing? Thanks.
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comanacu
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Re: KDX200 fuel lines

Post by comanacu »

ok, ill try to take some pictures thx for promt answer!
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Re: KDX200 fuel lines

Post by KDXGarage »

Hey. You're welcome.

Sometimes a previous owner will swap parts and throw off the next owner on trying to learn how it is supposed to be.
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comanacu
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Re: KDX200 fuel lines

Post by comanacu »

how can i upload photos on this forum?
comanacu
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Re: KDX200 fuel lines

Post by comanacu »

huh, i got it !! so, i have only 1 fuel line, the one on ther buttom
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carb3.jpg
carb3.jpg (230.02 KiB) Viewed 420 times
carb2.jpg
carb2.jpg (178.59 KiB) Viewed 420 times
carb1.jpg
carb1.jpg (158.87 KiB) Viewed 420 times
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Re: KDX200 fuel lines

Post by KDXGarage »

There are two more, one on each side. One runs down through the ring washer on each side.

Here's a picture.

Image
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comanacu
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Re: KDX200 fuel lines

Post by comanacu »

so i just let them "fall down" like the one i have under the carb?
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Re: KDX200 fuel lines

Post by KDXGarage »

Carb Hose Retainer.png
Carb Hose Retainer.png (2.12 MiB) Viewed 400 times
The 3 hoses are routed through this retainer bracket.

Do you see the ring on the left rear carb bowl screw? There is supposed to be another one on the right.
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Re: KDX200 fuel lines

Post by Molly's 70 »

I route all hoses though the retainer shown in your picture. There is supposed to be another ring on the carb bowl.
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comanacu
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Re: KDX200 fuel lines

Post by comanacu »

thx guys !
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Re: KDX200 fuel lines

Post by H Muz »

Yep, have all mine going thru that clamp as well.
carb_lines.jpg
carb_lines.jpg (135.06 KiB) Viewed 347 times
Also, what's the purpose of that lug hanging down from the airbox?
airbox_lug.jpg
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