Top end swap?!

Got questions? We got answers....
Post Reply
Ecarta
Member
Posts: 60
Joined: 11:17 am Feb 08 2022
Country: United States

Top end swap?!

Post by Ecarta »

Hello fellow KDXers:
Question: Is it OK to swap my KDX top ends? Both are 2004.
On KDX #1, I did a complete engine rebuild. But its proving to still have have bottom end problems but the top end is fresh. (Newly replated cylinder, new piston and rings.)

KDX #2 has a tight bottom end, but top end is average at best (rings are shot, cylinder could use a replate, no scoring but some blotchy patches on cylinder wall.

Can't afford to replate KDX #2's cylinder right now, but could do new piston and rings. But seems to run fine just not as zippy as it could be.

Just doing a top end swap would match up the best bottom end with best top end. And would be the cheapest option for now. I can always rebuild bad kdx top end later on.

Thoughts? Suggestions?
John_S
Gold Member
Gold Member
Posts: 877
Joined: 06:59 am Jan 27 2017
Country: US
Location: Florida

Re: Top end swap?!

Post by John_S »

I would think you'd be good to go with a gasket kit and some coolant. There isn't anything special that was done to mate each cylinder with its original case halves.
User avatar
SS109
KDXRider.net
KDXRider.net
Posts: 5782
Joined: 05:11 am Aug 23 2009
Country: USA
Location: Tucson, AZ, USA
Contact:

Re: Top end swap?!

Post by SS109 »

No problem swapping them. Go for it!
Youtube Channel: WildAzzRacing
AZ State Parks & Trails OHV Ambassador - Trail Riders of Southern AZ
Current KDX: '98 KDX220
Old KDX: '90 KDX200 -White/Blue
'11 GasGas EC250R
Ecarta
Member
Posts: 60
Joined: 11:17 am Feb 08 2022
Country: United States

Re: Top end swap?!

Post by Ecarta »

John_S wrote: 02:49 pm May 17 2022 I would think you'd be good to go with a gasket kit and some coolant. There isn't anything special that was done to mate each cylinder with its original case halves.
Ok great thanks for feedback!
Ecarta
Member
Posts: 60
Joined: 11:17 am Feb 08 2022
Country: United States

Re: Top end swap?!

Post by Ecarta »

SS109 wrote: 06:11 pm May 17 2022 No problem swapping them. Go for it!
Ok ss109 will do! Thanks for feedback!
User avatar
KDXGarage
KDXRider.net
KDXRider.net
Posts: 14059
Joined: 06:45 am Nov 01 2004
Country: United States of America
Location: AL, USA
Contact:

Re: Top end swap?!

Post by KDXGarage »

yep, gasket kit and coolant
Thank you for participating on kdxrider.net. :bravo:
To post pictures from a device: viewtopic.php?f=88&t=24128
Post Reply