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Re: Picking up an '01 kx250(ok KX build thread)

Posted: 05:17 pm Aug 16 2015
by KDXGarage
WOW. Nasty crack.

Picking up an '01 kx250(ok KX build thread)

Posted: 05:34 pm Aug 16 2015
by Gotanubike
A $160 one

Re: Picking up an '01 kx250(ok KX build thread)

Posted: 12:16 am Aug 17 2015
by Actionman
I did actually. Mine seemed to be off until i put the round actuator "pulley" back onto the shaft. I was just pulling on the shaft before and apparently wasnt getting enough leverage on it. I have heard of them being off by a tooth though.

Re: Picking up an '01 kx250(ok KX build thread)

Posted: 12:17 am Aug 17 2015
by Actionman
Above post regarding the kips being off a tooth.

Picking up an '01 kx250(ok KX build thread)

Posted: 08:07 pm Sep 27 2015
by Gotanubike
Ok here's where I'm at.

Got the crank back balanced with pro-x rod kit installed, and installed with new main bearings and seals.

Also the crack welded...

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Installed the transmission tonight. Going to make a thread adapter for the case puller to install the left case half

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Picking up an '01 kx250(ok KX build thread)

Posted: 12:57 pm Sep 29 2015
by Gotanubike
All together now

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Here is the home made 2 in 1 case splitter / left case installer

Center threaded rod has a rounded end at one end for a case splitter, and a thread adapter at the other end to grab the crank at the flywheel side

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Clutch basket holder tool

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Picking up an '01 kx250(ok KX build thread)

Posted: 02:14 pm Oct 02 2015
by Gotanubike
New member of the family :grin:

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Picking up an '01 kx250(ok KX build thread)

Posted: 03:36 pm Oct 02 2015
by Dekon
Looks great! That thing must rip!

Picking up an '01 kx250(ok KX build thread)

Posted: 03:48 pm Oct 02 2015
by Gotanubike
Haven't even had it running yet...we're going to take it out this weekend

Re: Picking up an '01 kx250(ok KX build thread)

Posted: 11:47 pm Oct 02 2015
by KDXGarage
WOW! Good job and way to keep at it!

Re: Picking up an '01 kx250(ok KX build thread)

Posted: 11:57 pm Oct 02 2015
by 6 Riders
Damn, that bike looks good! I'm jealous :mrgreen:

Picking up an '01 kx250(ok KX build thread)

Posted: 11:43 am Oct 03 2015
by Gotanubike
Well, sadly one of them has to go! Should be up for sale pretty soon :wink:

Re: Picking up an '01 kx250(ok KX build thread)

Posted: 11:52 pm Oct 14 2015
by Actionman
I've really grown to love the design of those model (99-02 ) kx's. Mine has a set of fat bars without crossbar, which ruins the looks of the bike to me. I also think green side panels really set those bikes off. Yellow plate backgrounds look awesome too.

Re: Picking up an '01 kx250(ok KX build thread)

Posted: 12:39 pm Oct 15 2015
by KDXGarage
Gotanubike, why does it have to go??

Picking up an '01 kx250(ok KX build thread)

Posted: 01:10 pm Oct 15 2015
by Gotanubike
Too much money in it. Ended up being a bit more than anticipated. Credit card collecting interest :lol:

The bike runs great by the way, we had it out yesterday on the ATV trails. Power feels very manageable, but open the throttle and WOW better hold on.

The bike sits a lot higher so that makes it a little harder on trails. The suspension adds more confidence over the rough stuff. The KX shock has great rebound absorption, something I wish the KDX had