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Another flywheel question.

Posted: 10:57 pm Oct 20 2019
by Big John
My 85 kdx200, didn't come with a flywheel when I got it. I was told by someone that any kdx flywheel will fit but you have to alter the timing, by drilling new holes in the plate the stator is mounted on. Is this true?
I bought what I was told was a kdx200e flywheel but the flywheel is too large for the stator.

Re: Another flywheel question.

Posted: 11:24 am Oct 21 2019
by kdxsully
There’s a thread on here that has pictures gives a lot of detail about this. I can’t find it right now

Re: Another flywheel question.

Posted: 12:04 pm Oct 26 2019
by pkenney
I put an H ( 2003) model on my 86 KDX and the diameter was fine.
I did have to slot the stator plate and set the timing with a timing light.
Might be apples and oranges from an 85 to an E model but I think the 85 to 86 used the same parts.

Here is a photo of how mine ended up.
Original timing mark is at the bottom.

[img]

Re: Another flywheel question.

Posted: 12:37 pm Oct 26 2019
by kdxsully
pkenney wrote: 12:04 pm Oct 26 2019 I put an H ( 2003) model on my 86 KDX and the diameter was fine.
I did have to slot the stator plate and set the timing with a timing light.
Might be apples and oranges from an 85 to an E model but I think the 85 to 86 used the same parts.

Here is a photo of how mine ended up.
Original timing mark is at the bottom.

[img]
My 84 motor runs fine with an 86 CDI, so they must be extremely close

Re: Another flywheel question.

Posted: 10:11 pm Oct 27 2019
by kdxsully

Re: Another flywheel question.

Posted: 11:25 pm Nov 22 2019
by Big John
Thanks for the advice. Finally got a flywheel, put it on, hey presto, I had spark. Took a rough guess looking at the photo of the new slots. Drilling and filed new slots.
Then some fuel, choke and she fired up. I'll have to find my timing light to get it right.
I'm a little happier now knowing it will run.

Re: Another flywheel question.

Posted: 05:32 am Nov 23 2019
by KDXGarage
WOW! AWESOME! Congratulations on getting it going. That is great.

Have a great weekend.

Re: Another flywheel question.

Posted: 04:44 pm Nov 26 2019
by Goat
Way to go! That is some clever ingenuity.