'94 KDX 200 Main Exhaust Valve Reassembly

Discussion specific to the 1989 - 1994 (E Series) KDX200 model sold in the USA
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SwampMonkey
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Joined: 07:40 am Aug 06 2021
Country: United States

'94 KDX 200 Main Exhaust Valve Reassembly

Post by SwampMonkey »

Hello friends. I'm a relative noob to the KDX, and while I'm fairly mechanically inclined, I lack specific knowledge.

I sent my jug out to be replated, and I'm re-assembling the power valves. My manual explains reassembly of the power valves in great detail, but I'm struggling with exactly how the main exhaust valve is supposed to be oriented for proper operation. The manual doesn't address the main exhaust valve beyond "re-assemble in reverse order."

Can anyone help me? I'm sure this is fairly easy but I'm missing it, and I don't want to get it all together wrong and have to pull it all apart.
JimmyB
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Country: Canada
Location: Vancouver BC Canada

Re: '94 KDX 200 Main Exhaust Valve Reassembly

Post by JimmyB »

I hope this might help out some.. its the kx but the E series was based off this motor..

02 KDX220
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