Oil drain plug hole stripped
- Gotanubike
- Supporting Member III
- Posts: 898
- Joined: 01:00 pm May 22 2013
- Country:
- Location: Ontario, Can
Oil drain plug hole stripped
Anyone have the specs on the hole/thread size of the bolt? I looked around for a piggy back self tapping plug but nobody had anything smaller than 1/2". If I knew the size of the bolt I could probably find one online..
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
- rbates9
- Supporting Member II
- Posts: 3164
- Joined: 06:07 pm Apr 27 2010
- Country:
- Location: UPSTATE New York
Oil drain plug hole stripped
I want to say it is 10mm x 1.5. But if the case is stripped then a new bolt won't help too much. You may need to drill it to the next size and re tap the hole.
-
- Supporting Member II
- Posts: 674
- Joined: 07:54 am Jun 26 2012
- Country:
- Location: Rhode Island
Oil drain plug hole stripped
Mine was stripped, I bought a 7/16-20 tap and a 25/64 drill. Put some grease on the drill and tap when you use them and it will hold a lot of the metal chips when you drill and tap it. Then buy a 7/16-20 bolt and you are good to go. I had a thread on this before, but the search function still is not working.
-
- Member
- Posts: 358
- Joined: 09:12 pm Nov 30 2009
- Country:
- Location: Singapore
Oil drain plug hole stripped
I would recommend using helicoil. Stronger yet allows you to use back the same bolt size. But the kit is more expensive then just drill and tap.
A true KDX customizer!!
- rbates9
- Supporting Member II
- Posts: 3164
- Joined: 06:07 pm Apr 27 2010
- Country:
- Location: UPSTATE New York
Oil drain plug hole stripped
Helicoil's tend to seep when used for a drain plug unless you can find a plug with a large enough head to completely cover the insert.
- diymirage
- Supporting Member II
- Posts: 2909
- Joined: 05:00 pm Sep 19 2011
- Country:
- Location: michigan
Re: Oil drain plug hole stripped
i dont like using helicoils for something that sees as much tightening and loosening as a drainplug
newbbewb wrote:DIYmirage has it right.
-1996 KDX 200 woods weapon (converted to 99 green body)
-1996 KDX 200 plated street toy (barney edition)
-2003 Yamaha TTR125-L (wifeys bike)
-1997 KDX 220 project bike
- Gotanubike
- Supporting Member III
- Posts: 898
- Joined: 01:00 pm May 22 2013
- Country:
- Location: Ontario, Can
Oil drain plug hole stripped
My bro works as a service tech at a goodyear, and he has some stuff he can bring in and do the drill and tap. They should have just done steel inserts from the factory, aluminum is just too soft!
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
-
- Member
- Posts: 358
- Joined: 09:12 pm Nov 30 2009
- Country:
- Location: Singapore
Re: Oil drain plug hole stripped
I used helicoil, not a seep. maybe tats becos I added a copper crush washer. Regards to as much tightening and loosening...thought helicoil inserts should be encourage instead compared to the engine case soft aluminium.
A true KDX customizer!!