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brass o ring exhaust removal
Posted: 05:20 am Mar 15 2018
by deepwoods
hi guys, I want to change the brass o ring in the exhaust outlet in the cylinder, it seems flater

than the new oem ring I have besides me, and seems very stuck, I don't want to go hulk on the thing, so do you seasoned kdx guys have any tips for removal? thanks
Re: brass o ring exhaust removal
Posted: 06:04 am Mar 15 2018
by KDXGarage
The copper C R U S H gasket??
The one that when new is somewhat thick, but gets crushed during installation?
A hook tool can be used to remove the old one. Take a picture of the new one. It will never be the same after use.

Re: brass o ring exhaust removal
Posted: 07:22 am Mar 15 2018
by deepwoods
hehe good one Jason, I will try to remember its correct name from now on !

ok will look after hook tool , you Americans up already? its 1320 o'clock here in Norway now

brass o ring exhaust removal
Posted: 01:18 pm Mar 15 2018
by Molly's 70
I also use a hook type tool.
Re: brass o ring exhaust removal
Posted: 01:59 pm Mar 15 2018
by deepwoods
yes if any of you could show a pic off the tools you use to remove it would be awesome

Re: brass o ring exhaust removal
Posted: 03:47 pm Mar 15 2018
by KDXGarage
Re: brass o ring exhaust removal
Posted: 04:04 pm Mar 15 2018
by deepwoods
thanks!

Re: brass o ring exhaust removal
Posted: 04:16 pm Mar 15 2018
by KDXGarage
There should be some similar brand in Norway.
Re: brass o ring exhaust removal
Posted: 04:17 pm Mar 15 2018
by deepwoods
yeah sure but if not I can buy it from eBay
brass o ring exhaust removal
Posted: 10:59 pm Mar 15 2018
by Mach2nh
In a pinch take a junk fork and snap off all but one prong then bend the tip over to make a pick.
Re: brass o ring exhaust removal
Posted: 01:20 am Mar 16 2018
by deepwoods
thanks mach, Thats clever too

brass o ring exhaust removal
Posted: 01:40 am Mar 16 2018
by KDXGarage
Mach2nh wrote:In a pinch take a junk fork and snap off all but one prong then bend the tip over to make a pick.
Welcome to kdxrider.net, MachGyver.

Re: brass o ring exhaust removal
Posted: 10:12 am Mar 16 2018
by deepwoods
thanks guys, I have a little problem, now that the new copper crush ring is in my pipe won't go as far back as when the flat sat in there..will it become flatter over time, or should I pound the pipe backwards with a rubber hammer?? I can see that my muffler won't close into the pipe as much as before. 2.3 mm maybe. am I overthinking this?
