KDXRIDER.NET

I tore down my '98 KDX220 and I'm doing a full rebuild. Does anyone want or need a video of anything going back together? Removing blind bearings without a special tool? Assembling the case halves? Whatever! If so, just let me know.

Pic looking down with the seat off. Seriously.

I'd like to see video covering the rear bearings, swingarm removal, shock removal, etc. Maintenance and rebuild stuff please.

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Jason wrote:Pic looking down with the seat off. Seriously.

I can do that. Curious, how come?

BamBam wrote:I'd like to see video covering the rear bearings, swingarm removal, shock removal, etc. Maintenance and rebuild stuff please.

Hmm, wasn't planning on getting in to the rear suspension right now since I did it not long ago. However, I just might if time works out that I can squeeze it in.

BamBam wrote:I'd like to see video covering the rear bearings, swingarm removal, shock removal, etc. Maintenance and rebuild stuff please.

Not KDX specific but a good video

[youtube][/youtube]

I have the top end off of my '03 KDX200 I would love to see a video of you putting the whole KIPS system back together because to be honest I have no Idea how lol!

KDX Rippa #36 wrote:I have the top end off of my '03 KDX200 I would love to see a video of you putting the whole KIPS system back together because to be honest I have no Idea how lol!

That's one I can get to pretty soon!

SS109 wrote:

Jason wrote:Pic looking down with the seat off. Seriously.

I can do that. Curious, how come?

If your regulator and CDI are in the stock spots, I want to see more about where they mount.

Picture of clutch cable routing? Don't laugh, I've tried about ten different ways and every route I try has issues. Either cable pulling tight when bars are rotated to the stop or stiff to operate due to too tight of a bend in the cable. I'm not sure if I'm being overly pedantic, or if there's a major route for the cable that I haven't figured out lol

Jason wrote:If your regulator and CDI are in the stock spots, I want to see more about where they mount.

Sadly it's not stock but this is how I have it set up. Jaguar CDI mounted against rear fender, VR on rear crossbar, and stock CDI mounted top left corner next to shock mount. I keep it on there just in case the Jaguar ignition were to crap out on me while riding.

JL4049 wrote:Picture of clutch cable routing? Don't laugh, I've tried about ten different ways and every route I try has issues. Either cable pulling tight when bars are rotated to the stop or stiff to operate due to too tight of a bend in the cable. I'm not sure if I'm being overly pedantic, or if there's a major route for the cable that I haven't figured out lol

I pulled my cable completely off but I'll post up a pic once I reinstall everything.

Thanks for the pic of your setup.

I'd love to see a video of the bottom end going back together, if that's possible.

Tyl3r wrote:I'd love to see a video of the bottom end going back together, if that's possible.

I found two out there:

KDX Rippa #36 wrote:I have the top end off of my '03 KDX200 I would love to see a video of you putting the whole KIPS system back together because to be honest I have no Idea how lol!

Not a video but good pictures of the KIPS and top end: https://www.thumpertalk.com/forums/topi ... to-kdx200/

your first two linky's no worky. But i'll go on youtube and check it out. Just looking for tips for the step where you use the crank puller, to keep the two halves square with each other.

The third link is a good one, a damn good one. Got me right thru my first top end, no problem. I share that one a lot too. Jason - are you the original author of that TT post?

I was just going off of this thread for my first bottom end tear down/rebuild (also a very good one): http://www.kdxrider.net/forums/viewtopi ... plit+cases

Hi. That is not me. I am KDXGarage on TT, website, etc.

That is a great thread.

Tyl3r wrote:your first two linky's no worky.

fixed them

Timtee wrote:

Tyl3r wrote:I'd love to see a video of the bottom end going back together, if that's possible.

I found two out there:

Good links. I use a method similar to the first video but without the "slug".

Timtee wrote:

KDX Rippa #36 wrote:I have the top end off of my '03 KDX200 I would love to see a video of you putting the whole KIPS system back together because to be honest I have no Idea how lol!

Not a video but good pictures of the KIPS and top end: https://www.thumpertalk.com/forums/topi ... to-kdx200/

Very informative thread on the KIPS.

Jason wrote:Hi. That is not me. I am KDXGarage on TT, website, etc.

That is a great thread.

I gotcha, I thought I remembered seeing KDXGarage in that post, just looked at it again and saw the OP was someone else. Sorry about that.