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Help with 88 kdx200 stator/flywheel
Posted: 10:18 am May 29 2016
by Steelheadguy
Let this thread serve as my introduction. Im from southern oregon. This is my first dirt bike but not my first engine or motorcycle.

I bought this bike with no spark. Ive tested everything and read a lot on here, so now I believe it is the common bad stator.
The magnets look to have been epoxied back in and some are chipped at the corners. Can this be the problem? My friend said even though they look rough, as long as theyre there it should work. Is that right?
The stator doesnt look bad. Is there a way to test it?
Thanks ahead of time for any help.
Re: Help with 88 kdx200 stator/flywheel
Posted: 11:49 am May 29 2016
by Julien D
Yeah you can check the resistance on the stator coil with an ohm meter. Not sure what the value should be on your bike. A service manual would give you that info. Welcome to KDXRIDER!
Re: Help with 88 kdx200 stator/flywheel
Posted: 12:14 pm May 29 2016
by KDXGarage
Welcome to the forums.
Re: Help with 88 kdx200 stator/flywheel
Posted: 08:28 pm Jun 02 2016
by motorhead110
If you have to order a new stator, order from rectifierregulator.com. I ordered a stator for my kdx 175 from there and highly recommend them. It was only around $50 and arived in a few days. Ive probably put 10-15 hours on the bike, and still had strong spark (right before the topend grenade) I am not a spokes person for them, just a guy recommending a good company.
Re: Help with 88 kdx200 stator/flywheel
Posted: 08:24 am Jun 03 2016
by bob_jones
That's a dead domain. Are you 100% sure that's the web address?
Re: Help with 88 kdx200 stator/flywheel
Posted: 08:35 am Jun 03 2016
by hbgod
Re: Help with 88 kdx200 stator/flywheel
Posted: 08:39 am Jun 03 2016
by bob_jones
Just a simple typo I'm sure but you transposed the address in the previous post. And thanks for the link and congrats on joining the airhead club (let me know if you want to get rid of your carb lol)
Edit: was talking to OP
Re: Help with 88 kdx200 stator/flywheel
Posted: 02:22 pm Jun 03 2016
by motorhead110
Oops, I guess I haf it backwords... lol.
Re: Help with 88 kdx200 stator/flywheel
Posted: 10:38 pm Jun 03 2016
by hbgod
Here are your ohm readings
Coil primary - .22
Coil secondary - 7.2k
Stator Black to blue - 104
Black to white/red - 54.5
Blue to white/red - 142
black to yellow - .53
All good within plus or minus 20%
Help with 88 kdx200 stator/flywheel
Posted: 04:35 pm Jun 12 2016
by Steelheadguy
I bought the wrong flywheel puller off of ebay. Anyone know where to get one or how to get this off?
Re: Help with 88 kdx200 stator/flywheel
Posted: 04:40 pm Jun 12 2016
by bob_jones
Re: Help with 88 kdx200 stator/flywheel
Posted: 06:33 pm Jun 12 2016
by KDXGarage
The pre-1989 KDX200 / 250 / 400 / 420 / 450 require the plate and 3 bolts kind.
Re: Help with 88 kdx200 stator/flywheel
Posted: 08:22 pm Jun 12 2016
by bob_jones
Not to be argumentative but I take the flywheel off my 1986 kdx200 with the other style flywheel remover all the time. Works great. I I did have to rig a flywheel holder out of a board with some screws so yes you do have to hold the flywheel with something.
Re: Help with 88 kdx200 stator/flywheel
Posted: 08:48 pm Jun 12 2016
by KDXGarage
You use a 27 mm LH thread puller on a 1986??
Re: Help with 88 kdx200 stator/flywheel
Posted: 09:04 pm Jun 12 2016
by bob_jones
I use RmStator part# RM11300 and it works great. This one plus my homemade holder
http://pages.ebay.com/motors/link/?nav= ... 71&alt=web
Re: Help with 88 kdx200 stator/flywheel
Posted: 09:24 pm Jun 12 2016
by KDXGarage
You use it without it threading in??
Re: Help with 88 kdx200 stator/flywheel
Posted: 09:42 pm Jun 12 2016
by bob_jones
I just realized I'm an idiot. I completely forgot I went to an H-series flywheel I modified the stator and changed flywheels a-LA fredette.
When I got my bike the flywheel was already gone. I didn't have to remove it at all. I went straight to the permanent fix with the late model flywheel.
Everything I said to steelheadguy is 100% not applicable and RM stator is lying when they say that puller works on pre-E series because it absolutely will not work.
You are right. I am wrong. Please disregard everything I ever say past, present, and future.
I'm going to go drag me outside and kick my ass.
I'm very sorry.
Re: Help with 88 kdx200 stator/flywheel
Posted: 10:20 pm Jun 12 2016
by hbgod
Go to autozone and get a 3 arm steering wheel puller. Thats what i use. Dont remember if i had to get bolts at home depot or not to thread into the flywheel. puller might have the correct thread.
Re: Help with 88 kdx200 stator/flywheel
Posted: 11:30 pm Jun 12 2016
by KDXGarage
bob_jones wrote:I just realized I'm an idiot. I completely forgot I went to an H-series flywheel I modified the stator and changed flywheels a-LA fredette.
When I got my bike the flywheel was already gone. I didn't have to remove it at all. I went straight to the permanent fix with the late model flywheel.
Everything I said to steelheadguy is 100% not applicable and RM stator is lying when they say that puller works on pre-E series because it absolutely will not work.
You are right. I am wrong. Please disregard everything I ever say past, present, and future.
I'm going to go drag me outside and kick my ass.
I'm very sorry.
KICK HIS ASS, SEABASS!
No problem. I thought you had figured out a way to use it.
I have pulled them before with a 3 arm steering wheel puller and some 6 mm bolts I bought at Lowe's.
Re: Help with 88 kdx200 stator/flywheel
Posted: 08:03 pm Jul 18 2016
by Steelheadguy
hbgod wrote:Here are your ohm readings
Coil primary - .22
Coil secondary - 7.2k
Stator Black to blue - 104
Black to white/red - 54.5
Blue to white/red - 142
black to yellow - .53
All good within plus or minus 20%
I dont see a blue wire. I have three wires coming off the stator. Yellow, red/white, and black.