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'08 KX65 front brake issues

Posted: 06:26 pm May 09 2015
by G22inSC
I just had the fork seals replaced on my boy's new to him KX65. The brake pads needed replacing in a very bad way, not to mention I'm sure they have been coated in fork oil by the previous owner. I picked up a set of Tusk pads and tried to put everything back together this afternoon. Didn't go so well. I am not able to slide the wheel into place because there is not room for the brake disk. I pushed the piston back in but that is not the problem. There is a "raised" portion of the caliper itself that does not give enough clearance between that and the inside brake pad. How do I fix this?

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Ideas? Is there something I'm missing here? Don't have a manual for this one.

Re: '08 KX65 front brake issues

Posted: 10:56 pm May 09 2015
by G22inSC
I believe I have discovered my issue. The caliper does not "float" like it should. I guess tomorrow I will be trying to take it apart and alleviate that issue.

'08 KX65 front brake issues

Posted: 03:01 pm May 10 2015
by G22inSC
Success...the pins were "seized" within the caliper. Got it all back together and functioning correctly now.

Re: '08 KX65 front brake issues

Posted: 11:16 am May 22 2015
by gsa102
All disc calipers float on pins. They need cleaned and greased periodically, like you discovered.