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1996 kdx 200 engine compatability
Posted: 12:12 am Feb 03 2015
by bone7615
I herd from someone that a 250 out of a Suzuki quad racer will fit in my 1996 kdx. I was just wondering if anyone has herd of that, also what other dirt bike engines will work. I love my kdx but more power on that same chassis would be sweet.
Re: 1996 kdx 200 engine compatability
Posted: 06:59 am Feb 03 2015
by s10gto
Can always get a big bore kit. Don't think that engine will fit without frame and pipe fab work.
Re: 1996 kdx 200 engine compatability
Posted: 09:03 am Feb 03 2015
by bone7615
The cylinder sleeve is nickle plated on the kdx so its non boar-able. You can get a aftermarket cast sleeve for it but its expensive and I'm not to sure how it holds up with the heat.
1996 kdx 200 engine compatability
Posted: 09:52 am Feb 03 2015
by kx200
Eric Gorr has a 225 big bore kit. It feels like a 250 for sure. Only problem is it will over power the stock suspension.
Re: 1996 kdx 200 engine compatability
Posted: 11:03 am Feb 03 2015
by s10gto
bone7615 wrote:The cylinder sleeve is nickle plated on the kdx so its non boar-able. You can get a aftermarket cast sleeve for it but its expensive and I'm not to sure how it holds up with the heat.
Cylindes are boar-able. You must bore re-plate and hone to size with a fixed diamond hone. They make 4 over sizes. You can also sleeve. Sleeves hold up just fine. Some bikes are sleeved from the factory.
Re-plating or sleeving is close to the same $$. I don't re-plate but I do bore and sleeve at the shop.
Have read good things about the 225 kit.

Re: 1996 kdx 200 engine compatability
Posted: 11:14 am Feb 03 2015
by bone7615
Ok that makes sense, to bad I just rebuilt the top end and got another re-plate. I guess i will just have to try and blow it up again.
Re: 1996 kdx 200 engine compatability
Posted: 01:38 pm Feb 03 2015
by GI_JO_NATHAN
Seems to me like you may need to just few a kx250.. More power and better suspension.
However I'm all for the 225 kit.
1996 kdx 200 engine compatability
Posted: 03:26 pm Feb 03 2015
by bone7615
I have aftermarket suspension on the bike so I think it should hold up with the boar kit. Does anyone know where I can check that 225 kit out. I do all the work to my bike myself but I have never messed with boring anything out. What tools are involved in installing that upgrade.
Re: 1996 kdx 200 engine compatability
Posted: 06:29 pm Feb 03 2015
by s10gto
The kit will be a whole new jug or you will need to send your jug out to be done. Other then that it is the same as just doing a new top end and re-jetting.
Re: 1996 kdx 200 engine compatability
Posted: 08:13 pm Feb 03 2015
by bone7615
Where would you look for that jug
Re: 1996 kdx 200 engine compatability
Posted: 09:14 pm Feb 03 2015
by s10gto
Re: 1996 kdx 200 engine compatability
Posted: 11:01 pm Feb 03 2015
by bone7615
Hey thanks dude.