Drain Bolt size?

Discussion specific to the 1989 - 1994 (E Series) KDX200 model sold in the USA
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sailorcolin
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Drain Bolt size?

Post by sailorcolin »

I have a striped drain bolt, you know aluminium and steel bolt. I am wanting to put in a helicoil but i need to know what size to get. I have it in enough so it leaks very slow but i dont want to remove it until i can put in the helicoil.
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KDXGarage
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Re: Drain Bolt size?

Post by KDXGarage »

I want to say 10 x 1.5, but I am not sure.

Look at a Moose racing magnetic drain plug
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Gotanubike
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Drain Bolt size?

Post by Gotanubike »

Mine stripped last summer too

25/64 drill , 7/16-20 tap, 7/16-20 bolt

There will be a pile of leftover shavings inside the case so you'll have to flush that stuff out at least twice when you're done
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
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sailorcolin
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Drain Bolt size?

Post by sailorcolin »

Gotanubike wrote:Mine stripped last summer too

25/64 drill , 7/16-20 tap, 7/16-20 bolt

There will be a pile of leftover shavings inside the case so you'll have to flush that stuff out at least twice when you're done
worked well for you?
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Gotanubike
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Drain Bolt size?

Post by Gotanubike »

Seemed to do the trick. The bolt always seems to have a little bit of oil on it so it's not 100% but nothing substantial.
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
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bufftester
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Re: Drain Bolt size?

Post by bufftester »

Yeah, I'd drill and tap to the next size up, you have to do that to install a helicoil anyways, and if you botch the helicoil installation you can have leaks/issues.
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Drain Bolt size?

Post by Dekon »

Gotanubike wrote:Mine stripped last summer too

25/64 drill , 7/16-20 tap, 7/16-20 bolt

There will be a pile of leftover shavings inside the case so you'll have to flush that stuff out at least twice when you're done
I did the same. Works perfect. Put some grease on the drill and tap when you use them and it will hold a lot of the metal chips when you drill and tap it.
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Gotanubike
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Drain Bolt size?

Post by Gotanubike »

Yes I actually went back and got your reference from my old thread last summer lol! Couldn't remember the sizes off by heart
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
sailorcolin
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Re: Drain Bolt size?

Post by sailorcolin »

Thanks guys!
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