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KDX250 Starter Gear Assembly

Posted: 11:53 pm Nov 20 2013
by tlevta
I'm replacing the springs on the starter shaft. I know there's a steel tab that tucks under a keeper that's bolted onto the case housing. The big spring is held in place with on of it's tangs stuck into a hole drilled into the case. Is there a particular way to put the spring in? I ask since sometimes while I'm kicking over the bike, the gears won't catch. I can't find any noticable wear in this assembly.

Re: KDX250 Starter Gear Assembly

Posted: 01:57 am Nov 21 2013
by bufftester
The big spring should be installed so that the long leg that goes into the hole in the case is towards the case. Check a parts diagram like 1994 KDX250 Kickstarter

Re: KDX250 Starter Gear Assembly

Posted: 12:44 pm Nov 21 2013
by tlevta
I've got bigger problems. Hole in case that holds the starter shaft in place is worn out. Yikes..