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1991 KDX200 Plug Problem

Posted: 10:15 pm Nov 21 2012
by CJ-D24
Hi there

I've got a 1991 KDX200 which is brilliant for its age. Only problem is I'm chewing through spark plugs faster than I can buy them. I get about 2 hours out of a plug before it needs to be cleaned or replaced. I'm running it at 40:1.

Any suggestions?

1991 KDX200 Plug Problem

Posted: 10:28 pm Nov 21 2012
by Dekon
What heat range plug are you using? The manual states a NGK B9ES but members on here told me to run a B8ES to help keep from fouling plugs. Also, is your jetting to rich?

Re: 1991 KDX200 Plug Problem

Posted: 10:31 pm Nov 21 2012
by CJ-D24
I'm running the NGK B9ES as per the manual. As for jetting, I don't think so but I can't be sure as I'm just learning. Any easy way to check/tell?

Re: 1991 KDX200 Plug Problem

Posted: 11:04 pm Nov 21 2012
by SS109
CJ-D24 wrote:I'm running the NGK B9ES as per the manual. As for jetting, I don't think so but I can't be sure as I'm just learning. Any easy way to check/tell?
How to tell your jetting is off? Are you fouling plugs? :busted: Read the jetting guide and follow it: http://kdxrider.net/forums/viewtopic.php?f=105&t=1156 Also, make sure you have a clean air filter and that your reeds are in good shape.

1991 KDX200 Plug Problem

Posted: 11:21 pm Nov 21 2012
by rbates9
One more thing to keep an eye on would be the transmission oil level. If it is going down you might have a crank seal leaking.