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All- balls lower link rebuild kit

Posted: 07:55 am Nov 20 2011
by cornishwrecker220
just stripped the lower linkage bearings on my 220 & replaced them with all-balls items, have noticed that the new kit comes with x4 thin washers however i`m not too sure as to where these washers belong as my O.E items never had them...has anyone here fitted all-balls bearings to their 200/220 if so where did you fit these washers...i can only think that perhaps x2 go between the lower link bearing & lower swing arm bearing & the remaining x2 fit between the lower frame mount & lower link ??? cant see anything in my workshop manual so perhaps they could be an upgrade of some sort to help keep the crud out of the bearings??

Posted: 12:39 pm Nov 20 2011
by OLHILLBILLY
Hmm, no idea. Shouldn't need any washers anywhere. I used a Pivot Works kit on mine and it didn't have anything like that with it.

Posted: 02:44 pm Nov 20 2011
by rbates9
Might be the kit will fit more bikes than the KDX and the washers might be extra.

all balls

Posted: 06:48 pm Nov 20 2011
by canamfan
I used the all balls kit on mine and put the washers on each end of the dog bone shaped link. Seems like it made it move a little smoother.

Posted: 10:06 am Dec 03 2011
by petrolhead
Hi, the washers you have are used on some models like the Kdx SR.....

As in part no 92025 in this link http://www.megazip.ru/ru/bike/kawasaki/ ... 4471#g4497

But on the 220 diagram they are no longer used.

Posted: 12:14 pm Dec 03 2011
by cornishwrecker220
i managed to squeeze 1 washer between the frame & swingarm bush, this seemed to take up the ever so slight gap but once tightened down the play was non exsistant..the othe 2 washers i placed on 1 of each `bones` ( x1 l/h side & x1 r/h side) again this made the `bones` line up perfect..as someone mentiond before i think you need a fraction of play to allow for assembly & grease/lube.