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Re: No spark
Posted: 07:49 pm Mar 16 2022
by Bayboy87
I've got the 1983 to 1985 stator. I've got the 1986 CDI. I bought a source coil for a 1986 stator that didn't work out because one it was the wrong stator and two I had the additional lighting coil stacked on top of it. The plates from the 83 to 85 and 86 look the same. The timing mark looks like it's in the same spot. So if I disassemble my stator which is the 83 to 85 and replace the source and lighting coil with the ignition coil for the 86 I should be okay right?
Re: No spark
Posted: 03:04 am Mar 17 2022
by KDXGarage
I am not sure on that one. I have never had a need to try it.
Re: No spark
Posted: 09:29 pm Mar 19 2022
by Bayboy87
Re: No spark
Posted: 09:33 pm Mar 19 2022
by Bayboy87
Re: No spark
Posted: 10:03 pm Mar 19 2022
by SS109
Awesome! Glad you got at least that part fixed. Now time to track down any other issues. What carb do you have on it? Post some pics if you don't know.
Re: No spark
Posted: 11:59 pm Mar 19 2022
by Bayboy87
It's an old mikuni. 44mm on the intake manifold side. 60mm maybe a little less on the filter side. The adjustable needle in the slide broke. I think it said it was an 6fl5. I haven't tracked one down yet so instead I cut a new slot in it and replace the c-clip. I'm pretty sure this was the original carburetor. I threw in some pictures of the intake manifold as well as the head repair hoping this works. I got two new o-rings and springs on the way as well and some of this muffler and tail pipe sealer silicone to prevent leaks after everything secured. Any suggestions on a replacement carburetor if I need to? You guys are awesome talk to you later.
Re: No spark
Posted: 06:26 am Mar 20 2022
by KDXGarage
The needle is OEM only. You might get close with an original Mikuni needle.
VM34SS is the carburetor. It is not the standard one, as the choke lever is on the other side.
I don't think the current air filter is going to work too well. Maybe if you only rode it on clean pavement on a dry day.
Re: No spark
Posted: 07:36 pm Mar 20 2022
by Bayboy87
Yeah the filter is 100% temporary. Bike didn't come with one. I found this needle on eBay. If I can't get it to work with what I got I'll pick this up. Or just get another carb.
Re: No spark
Posted: 08:45 pm Mar 20 2022
by SS109
Man, that needle is super expensive. I think I would order through Jets-R-Us and save a few bucks. Plus, you'll know it's a genuine part.
Re: No spark
Posted: 10:24 pm Mar 20 2022
by KDXGarage
Actually, get that needle. That is the exact one to get. That place custom makes them. I forgot about a guy two years ago getting that needle from them. The buyer has posts on here about it.
The needle is a copy of the OEM needle. There is no where else to get that needle in that exact shape. When I say OEM only, I mean Kawasaki only actually. Mikuni does not sell it.
Re: No spark
Posted: 10:31 pm Mar 20 2022
by Bayboy87
Here's the head repair so far.
Edit by KDXGarage to show the pic:

- IMG_20220320_202551.jpg (100.57 KiB) Viewed 1836 times
https://photos.app.goo.gl/WzPrwWsSVca4G1Sz6