Kips sub shaft o-ring

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
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Kawibunga
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Re: Kips sub shaft o-ring

Post by Kawibunga »

OK - so I finally had some time to engineer nerd out here. The drawing below has all the info and measurements I have. Use at your own risk obviously. But my plan is to modify the groove diameter as per the drawing and give it a go! I also compare used stock measurements to Fredette's oring and to the 008 Xring. My take is use the Fredette's solution, or the Xring, or keep searching for the unicorn packing. Mine will be in the machinists hands tomorrow. If any one is interested, I'm happy to share the SolidWorks files, or as STL / STEP files, and the actual PDF of this drawing. Just PM your email and I'll fire it off............ Cheers - Robert
Last edited by Kawibunga on 10:23 pm May 29 2025, edited 1 time in total.
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Kawibunga
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Re: Kips sub shaft o-ring

Post by Kawibunga »

KDX Packing Info.JPG
KDX Packing Info.JPG (149.72 KiB) Viewed 1204 times
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Chuck78
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Re: Kips sub shaft o-ring

Post by Chuck78 »

Excellent work! Thank you, sir!
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'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron Pro, Tubliss
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billie_morini
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Re: Kips sub shaft o-ring

Post by billie_morini »

Kawibunga. that's a neat summary drawing. Thank you! Curious to hear any feedback from the machinist that will cut the groove.
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Kawibunga
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Re: Kips sub shaft o-ring

Post by Kawibunga »

billie_morini wrote: 06:32 pm May 30 2025 Kawibunga. that's a neat summary drawing. Thank you! Curious to hear any feedback from the machinist that will cut the groove.
The young fellow picked it up yesterday. Said it shouldn't be a problem. Their standard narrow cutter is 1/16" and the groove width is .080" so it shouldn't take any special tools. Will post how it all turns out. Just going cost me beer and chicken wings!
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Re: Kips sub shaft o-ring

Post by KDXGarage »

Thanks for the update!
Thank you for participating on kdxrider.net. :bravo:
To post pictures from a device: viewtopic.php?f=88&t=24128
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Re: Kips sub shaft o-ring

Post by Chuck78 »

Kawibunga wrote: 02:08 pm May 31 2025
billie_morini wrote: 06:32 pm May 30 2025 Kawibunga. that's a neat summary drawing. Thank you! Curious to hear any feedback from the machinist that will cut the groove.
The young fellow picked it up yesterday. Said it shouldn't be a problem. Their standard narrow cutter is 1/16" and the groove width is .080" so it shouldn't take any special tools. Will post how it all turns out. Just going cost me beer and chicken wings!

I'm going to bet that my parting tool bit (tall skinny cutoff tool steel bit for lathe use in cutting off a section from the end of a lathe turned work piece) will do nicely. I'll probably finish it off with a piece of emery cloth folded in a U-shape to deburr/polish it.
'97 KDX220R - purple/green! - KLX forks, Lectron, FMF, Tubliss
'99 KDX220R project - '98/'01 RM125 suspension, Titanium hardware, Lectron Billetron Pro, Tubliss
'77 Suzuki PE250 & '83 Suzuki PE175 Full Floater - restomod projects
'77 Suzuki GS750-844cc, '77 GS400/489cc & '77 GS550/740cc projects
'62 GMC 1000 Panel Truck
'88 Suzuki Samurai TDI/Toyota swaps
'88 Toyota 4x4 pickup
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