Another note concerning USD fork conversion.....You can only expect improvement to the year of the forks....In this case don't expect it to be any better than a '97, and I doubt when you're shopping for a KDX replacement you're considering anything that old...
That being said my WR250 is 93-95 YZ KYB stuff, and is rock solid at speed. Improvements have been made since then, but mostly to add plushness at slow speed while maintaining high speed stability. This thing is made to go 85 through the desert. I have a plush set of forks/shock for it, and they are great in the woods, but high speed stability has been greatly comprimised. I would really look into tuning your suspension. What do you mean by 'fighting?'
KTM 400 is a nice bike, but never will be as reliable as a KDX. The 'new style / racing' 4-strokes are getting better every year, and I would only consider the newest design which puts me 5-10 years out from owning one...LOL. XR/DRZ 400's are 'old style' heavy, but extremely reliable ones. XR400 won't have that 'gutless off the bottom' of the DRZ. They are GREAT off the bottom, but the forks are out-dated....That has never kept an old friend of mine with what must be 50,000miles on his from being able to completely dust me no matter what bike I've been on. (read what PLB said)
