Outch is right. I really would not worry too much about this - getting it welded and then the hole retapping is likely the best thing to do:
BUT- FWIW - I took the guards off on our bikes since the build-up of mud/combined with brush/weeds,seemed to cause more wear and problems than I thought was associated the chance associated with breaking a chain. On the KDX you can remove the guard and leave the case saver chain deflector if you want to have the best of both worlds.
P.S. I think I remember you getting your finger caught between a chain an sprocket - so YOU may be a "SPECIAL CASE" of needing the guard left in place -
I had an Indian 175 and removed the guard... chain broke, case busted... lost pieces... end of vintage Indian 175.
Ever wonder what the damage would have been if it wasn't there?
*** Administrator //*** ****'95 KDX 200/****
"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
Hey quebec, This just recently happened to me, What did you do with it?
I plan on getting mine JB welded, and having a friend get the bolt out that is stuck inside. Inda's 2 cents kinda made me realize running without is not worth it.
Curious...by the term 'case saver' is everyone referring to the same thing? Usually the outer part is the chain/sprocket guard and the INside part is the case saver? I've heard each part referred to differently by lot'sa folks.
Like: 'On the KDX you can remove the guard and leave the case saver..'
..is the way I've thought of the two.
I know some consider the 'guard' to be the 'case saver'.
Which is it?
More tomato tomahtoe?
A good warning KD-Q.. Just last weekend I was looking for my master link clip to keep track of side plate counts. Couldn't find it. It wasn't there!
That's not the first time I've lost a clip. They wear out rubbing on the chain guide. No...it doesn't matter what kind you have, they all do it.
So...CHECK it once in a while. When the clip starts looking wafer-like..replace it!
Consider the source
Using a perceived level of knowledge to boost my self worth.
Non impediti ratione cogitationis
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Successfully done! JB welded, and bolt drilled out. I'll go for a test ride once I get my Brand new Chain/Sprockets/BrakePads/Tire on.
We'll see if JB will hold, KDX-Q