95 kdx 200 clutch basket/plates removal

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
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95kdx
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95 kdx 200 clutch basket/plates removal

Post by 95kdx »

Hi there,
I am in the process of replacing my basket & clutch plates on my 95 200. I was wondering if there is a post/video here that shows the step by step removal procedure? I have Cyclepedia, but it's seems a little robotic for my liking. Appreciate the feedback.
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SS109
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Re: 95 kdx 200 clutch basket/plates removal

Post by SS109 »

No video that I know of. It's pretty straightforward though. Just follow everything step by step. It's a good idea to use a flywheel holder on the ignition side or improvise a way to do it without damaging the clutch basket. Also, an impact wrench really helps.
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bufftester
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Re: 95 kdx 200 clutch basket/plates removal

Post by bufftester »

Pretty much any 2T video on clutch replacement will give you the general idea, along with the specifics from Cyclepedia.
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KDXGarage
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Re: 95 kdx 200 clutch basket/plates removal

Post by KDXGarage »

Welcome to kdxrider.
Thank you for participating on kdxrider.net. :bravo:
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kdxsully
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Re: 95 kdx 200 clutch basket/plates removal

Post by kdxsully »

I made a clutch holding tool out of an old steel clutch plate and a piece of scrap steel, bolting then together with some nuts, using nuts in between to space it. Works good if you don’t need to do the job often.
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