Releasing needle from slid body

Discussion specific to the 1989 - 1994 (E Series) KDX200 model sold in the USA
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KDXMainer
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Releasing needle from slid body

Post by KDXMainer »

So I just pulled my carb off the bike to check clip position and jet sizes. I cannot get the needle out of the housing. A thread here says pull the spring back and put a 6mm socket on that little nut. Unscrewing that will release everything.

However it seems the throttle cable sorta runs through the nut so the socket won't go on. What's the trick here? I don't get how I loosen that bolt head with the cable in the way. Please help.
2006 KDX200
1998 KDX220
canamfan
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Releasing needle from slid body

Post by canamfan »

It's a little tricky, while holding the spring compressed with one hand push down on the cable, the cable has an end on it that fits in a little pocket holding it in place. The spring pressure when it's in the slide keeps it from coming loose. Once you have the spring compressed and the cable pushed down you can move the cable to one side and it should pull out of the slide. Then you can take that 6mm out.
royadams
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Re: Releasing needle from slid body

Post by royadams »

Lift the spring up, it rests on a little round piece of plastic in the slide. Lift that up and you can slide the cable out of the slide.
KDXMainer
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Re: Releasing needle from slid body

Post by KDXMainer »

Got it out thanks. Not sure why I have two threads on this.
2006 KDX200
1998 KDX220
Dekon
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Releasing needle from slid body

Post by Dekon »

A trick is to use a hemostat to hold the spring compressed. Compress the spring, lock the hemostat onto the cable. Makes the job so much easier.
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