sluggo641 Jetting Guide

Discussion specific to the 1995 - 2006 KDX200 (H Series) and 1995 - 2005 KDX220R (A Series) models sold in the USA
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sluggo641
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sluggo641 Jetting Guide

Post by sluggo641 »

I have a '99 and an '01 200. the '01 has fmf woods pipe and fmf turbine core spark arrestor, 607 boyesens, no airbox lid. the '99 is exactly the same except has a fmf rev pipe and fmf silencer. both have good tight engines. have my '99 jetted at 40 pilot,152 main and R1173L needle clip in middle and it runs good with no bog. my '01 is needing at least a 45 pilot, R1173 L needle clip in middle and 152 main and still has a small bog. my question is why are they so far apart on the pilot jets? I wouldn't think the difference in pipes would cause this? both air filters are clean, stock carbs and crank seals are good, not loosing any trans oil in them either. what gives? TIA!
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Re: sluggo641 Jetting Guide

Post by Slick_Nick »

Maybe you're too rich and that's the bog you're experiencing? Jet block gasket ok?
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sluggo641
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Re: sluggo641 Jetting Guide

Post by sluggo641 »

havent checked it yet, i see guys on here running 40 pilots but have to run a 48 in '99 bike with rev pipe. they both run well but can't figure why pilots are so far apart? curious if rev vs torque pipe would make the difference?
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Re: sluggo641 Jetting Guide

Post by SS109 »

There shouldn't be that much of a difference. Maybe one step but that's it. I would be leaning towards some mechanical issue for the difference. Air leak, jet block, etc.
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Slick_Nick
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Re: sluggo641 Jetting Guide

Post by Slick_Nick »

sluggo641 wrote: 04:14 pm Jul 25 2021 havent checked it yet, i see guys on here running 40 pilots but have to run a 48 in '99 bike with rev pipe. they both run well but can't figure why pilots are so far apart? curious if rev vs torque pipe would make the difference?
I run a 35 or 38 if its super cold outside in my 220.
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Re: sluggo641 Jetting Guide

Post by KDXGarage »

super cold? like drops below 25 Farenheit? BRRRR!!!
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Re: sluggo641 Jetting Guide

Post by Slick_Nick »

KDXGarage wrote: 08:37 pm Jul 25 2021 super cold? like drops below 25 Farenheit? BRRRR!!!
Won't find me riding much below about 45*
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