Need your opinions/input

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JZ05220r
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Re: Need your opinions/input

Post by JZ05220r »

kdxdazz wrote: 04:07 pm Jun 27 2023
JZ05220r wrote: 04:34 pm Jun 26 2023
kdxdazz wrote: 02:16 pm Jun 26 2023 As stated you need to clean out the shaft hole, I glued wet and dry sandpaper to the wooden handle of a spoon, very important, when you reassemble don't put 2 stroke oil on the packing seal, you must use grease, other than that it's just a matter of opening and closing the kips to spot the binding area
Did you sand dry or use any type of lubricant? Thanks
I just use soapy water as it's the final stage of washing it before reassembly, remember to do the same to the holes for the side exhaust valves
Thanks for the info
2005 KDX220r 1991 KDX200 2022 KTM 500excf
JZ05220r
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Re: Need your opinions/input

Post by JZ05220r »

Disassembly begins tonight. Is it safe to take apart the kips with top end attached to bottom end? In terms of dropping anything? I’d like to start with the kips disassembly if possible. Noticed my shift shaft seal is leaking… I replaced that about 3 years ago. Was a pain in the butt. Thanks
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Last edited by JZ05220r on 08:02 pm Jul 08 2023, edited 1 time in total.
2005 KDX220r 1991 KDX200 2022 KTM 500excf
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SS109
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Re: Need your opinions/input

Post by SS109 »

Lips? I'm not sure I understand?

Normally, if tearing down an engine, you start with the cylinder and work your way down and then in.
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JZ05220r
Supporting Member II
Supporting Member II
Posts: 595
Joined: 12:36 pm Mar 28 2021
Country: United States

Re: Need your opinions/input

Post by JZ05220r »

kdxdazz wrote: 04:07 pm Jun 27 2023
JZ05220r wrote: 04:34 pm Jun 26 2023
kdxdazz wrote: 02:16 pm Jun 26 2023 As stated you need to clean out the shaft hole, I glued wet and dry sandpaper to the wooden handle of a spoon, very important, when you reassemble don't put 2 stroke oil on the packing seal, you must use grease, other than that it's just a matter of opening and closing the kips to spot the binding area
Did you sand dry or use any type of lubricant? Thanks
I just use soapy water as it's the final stage of washing it before reassembly, remember to do the same to the holes for the side exhaust valves
How exactly do you use the soapy water. Sorry thanks
2005 KDX220r 1991 KDX200 2022 KTM 500excf
JZ05220r
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Re: Need your opinions/input

Post by JZ05220r »

I tested the smoothness of the kips, took a good amount of force to break free from closed… and I feel some binding when opening and closing by hand, but not quite enough to stop the governor from doing its thing. I noticed it binds at fully open as well. The binding could have very well been slowing down the actuation. This may have been my problem all along but I’m still happy to go back to the stock ported cylinder regardless. I got the shift shaft seal out. Would it be dumb to use something like threebond 1211 around the metal part of the new seal when installing? I’m going to take my time and really make sure everything gets assembled nicely, making sure squish is correct upon reassembly.
Last edited by JZ05220r on 05:31 pm Jul 09 2023, edited 1 time in total.
2005 KDX220r 1991 KDX200 2022 KTM 500excf
JZ05220r
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Re: Need your opinions/input

Post by JZ05220r »

SS109 wrote: 05:27 pm Jul 08 2023 Lips? I'm not sure I understand?

Normally, if tearing down an engine, you start with the cylinder and work your way down and then in.
kips**
2005 KDX220r 1991 KDX200 2022 KTM 500excf
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