An ambitious 86 200 project

GKBO · Post by **GKBO** » 08:12 am Dec 29 2012

Here's the rolling chassis

Don't you just love the "cruiser" bars?I'm 6'2" and I have to put my arms over my shoulders to push it as it sits

See plastic welding and polishing in my future.

Forgot these when I took the pic^^^

GKBO · Post by **GKBO** » 08:23 am Dec 29 2012

On to the engine

Cylinder,head and piston look OK but.........

The crank not so much.I got it to move yesterday so maybe I can save it

But I'm thinking not.

All the clutch side case looks good.

GKBO · Post by **GKBO** » 08:46 am Dec 29 2012

The flywheel side not so good.The allen bolt in the flywheel looks stripped,wonderful.Got to get a proper flywheel puller I already learned here.Don't have a sprocket cover either,second dirt bike it's gone from

Carb is going into a stinky Kleen-Flo bath.
Will need to find an airbox as it didn't come with one,looks like that might be a PITA to find to

For more on me go to my intro http://kdxrider.net/forums/viewtopic.php?f=76&t=13294 .

Newt462 · Post by **Newt462** » 10:04 am Dec 29 2012

holy cow! what swamp did that poor bike come out of? it looks like it has moss growing on it. whats the backstory? where did you rescue it from and how much did the guy pay you to take it?

GKBO · Post by **GKBO** » 10:22 am Dec 29 2012

Moss will grow on everything here on the wet coast.The PO before me bought it as a project,partly disassembled.Got offered a better bike so unloaded this to me for a paltry $75..I love bringing dead bike back to life and this will be ...............interesting.BTW where are the cams and valves

Newt462 · Post by **Newt462** » 12:49 pm Dec 29 2012

gotta love the 2 stroke. no cams or valves, cheaper to work on. BTW great job on the suzuki build you did, the yellow turned out very nice.

doctord23 · Post by **doctord23** » 01:27 pm Dec 29 2012

They are a fun and comfrotable bike.
Somebody added a flywheel weight to yours. Once you get that off, you can use a steering wheel puller.
I have some parts from an '87 I took apart if you have trouble finding stuff.

GKBO · Post by **GKBO** » 06:18 pm Dec 29 2012

doctord23 wrote:They are a fun and comfrotable bike.
Somebody added a flywheel weight to yours. Once you get that off, you can use a steering wheel puller.
I have some parts from an '87 I took apart if you have trouble finding stuff.

OK that's what that is.Hope it's not real tight as the allen screw holding it on looks stripped.Please tell me you have an air box

Not enough posts to PM you so if you email me at snooksdad@gmail.com I would appreciate it.Pretty sure there's more stuff I'll need as I go along.
Thanks Newt I like Old Yeller to.

GKBO · Post by **GKBO** » 07:31 pm Dec 29 2012

Carb wasn't nearly as bad as I thought it would be.The float set up.................well I never seen it done that way.Kinda cool,how do you get the floats out? Yeah I really need a manual.Broke the needle

Post by **KDXGarage** » 09:25 pm Dec 29 2012

Thanks for trying to get it going.

The needle is OEM only, discontinued. :(

GKBO · Post by **GKBO** » 09:26 am Dec 30 2012

Jason wrote:Thanks for trying to get it going.

The needle is OEM only, discontinued. :(

OK what could be a replacement for the needle then?Got to be something close.Figures I'd break a PITA needle

rbates9 · Post by **rbates9** » 06:13 pm Dec 30 2012

GKBO wrote:
Jason wrote:Thanks for trying to get it going.

The needle is OEM only, discontinued. :(
OK what could be a replacement for the needle then?Got to be something close.Figures I'd break a PITA needle

This should work as a replacement needle. http://www.jetsrus.com/individual_parts/016_150_su.html

GKBO · Post by **GKBO** » 07:50 pm Dec 30 2012

Need a needle not a whole carb.Found the Mikuni needles that site.Short of doing a bunch of measuring I'll probably mess up can anyone tell me if one of the 5FL's listed is close to the 5FL52 I have here.

rbates9 · Post by **rbates9** » 09:42 pm Dec 30 2012

http://www.jetsrus.com/individual_parts/016_150_su.html Will fix all of the carb problems.

Post by **KDXGarage** » 10:21 pm Dec 30 2012

then you need two different boots. At 25 years old, not too easy to find.

GKBO · Post by **GKBO** » 05:56 am Dec 31 2012

Budget here doesn't include a new carb.Starting to think I shoulda walked.

GKBO · Post by **GKBO** » 07:44 pm Dec 31 2012

OK I was feeling........ overwhelmed this morning^^^.Then I remembered the really cool shop out here in Sooke.I'm guessing they can help with the needle.Even if they can't I wanna visit

GKBO · Post by **GKBO** » 05:34 am Jan 03 2013

So I hear on other sites Ihave this bike posted that these are better than stock.

I'm sure these will improve perfomance

Have this left over from another bike.Snugged right in.Kawa green with a red fender anyone?

ArkAngel · Post by **ArkAngel** » 05:28 am Jan 04 2013

Looks like u got your work set out for you. Good Luck.. Keep the updates coming.

GKBO · Post by **GKBO** » 06:32 pm Jan 04 2013

Bah,it'll just buff out

Seriously it is a chunk of work to be sure but I love bringing the old "dead" bikes back to life.On the update note the local shop didn't have the carb needle,well yeah he did but he sold it 3ish years ago

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