Page 1 of 1

'94 KDX 200 Main Exhaust Valve Reassembly

Posted: 10:40 am Jan 19 2024
by SwampMonkey
Hello friends. I'm a relative noob to the KDX, and while I'm fairly mechanically inclined, I lack specific knowledge.

I sent my jug out to be replated, and I'm re-assembling the power valves. My manual explains reassembly of the power valves in great detail, but I'm struggling with exactly how the main exhaust valve is supposed to be oriented for proper operation. The manual doesn't address the main exhaust valve beyond "re-assemble in reverse order."

Can anyone help me? I'm sure this is fairly easy but I'm missing it, and I don't want to get it all together wrong and have to pull it all apart.

Re: '94 KDX 200 Main Exhaust Valve Reassembly

Posted: 09:23 pm Jan 19 2024
by JimmyB
I hope this might help out some.. its the kx but the E series was based off this motor..