need some measurments

Discussion specific to the 1989 - 1994 (E Series) KDX200 model sold in the USA
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jeepnhal
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Joined: 04:47 pm Jan 04 2014
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need some measurments

Post by jeepnhal »

i ordered a manual,but it wont be here for over a week and Im trying to get my clutch sorted out.
I could really use measurments for:

clutch plate minimum thickness
clutch springs

any help would be appreciated.I searched but came up with nothing

It's a 1994 kdx200
When there's mud in your blood
1994 KDX200
1990 KDX200(parts bike)
2006 KLX250s
1985 TRX250 Fourtrax(snow machine)
1985 XR100 (booze cruises)
Keystone
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Posts: 184
Joined: 09:35 pm Dec 07 2013
Country: USA
Location: Pennsylvania (southwest)

Re: need some measurments

Post by Keystone »

Page 5-9 of '89 kdx200 service manual
Clutch plate thickness:
standard: 1.46 - 1.74 mm
service limit: 1.30 mm

Clutch Spring free length:
standard : 35.8 mm
service limit: 34.5 mm
jeepnhal
Member
Posts: 29
Joined: 04:47 pm Jan 04 2014
Country:

need some measurments

Post by jeepnhal »

Thanks alot man,looks like I need springs.
When there's mud in your blood
1994 KDX200
1990 KDX200(parts bike)
2006 KLX250s
1985 TRX250 Fourtrax(snow machine)
1985 XR100 (booze cruises)
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